Splitting Tracks on a Track Loader: Techniques, Tools, and Tales from the Field

[MikePhua]

Introduction: When the Links Refuse to Let Go
Track splitting is a rite of passage for heavy equipment mechanics. Whether you're servicing a Caterpillar 953 or a Komatsu dozer, separating the track chain at the master link—or more commonly, the alligator link—can be a battle of heat, torque, and patience. This guide explores practical methods, terminology, and real-world anecdotes to help you tackle stubborn track links with confidence.
Key Terminology Explained

• Alligator Link: A type of track link with interlocking jaws secured by bolts, often used in loaders and dozers.
  
• Master Pin: The removable pin that allows the track chain to be split.
  
• Fine Thread Bolts: Bolts with closely spaced threads, prone to seizing under torque and corrosion.
  
• Torque-Turn Method: A tightening technique involving initial torque followed by a specified angle of rotation.
  
• Never-Seize: An anti-seize compound applied to bolt threads to prevent galling and corrosion.
  

Common Challenges and Observations

• Rounded bolt heads make removal difficult.
  
• Bolts may seize due to thread damage or over-tightening.
  
• Heating the link helps, but risks snapping bolts if not done carefully.
  
• Impact wrenches may fail to loosen bolts without proper preparation.
  

Field-Tested Techniques for Track Splitting

• Heat the Threaded Side of the Alligator Link
  Applying heat directly to the threaded jaw of the link expands the metal and loosens grip on the bolt. A ¾" impact wrench becomes much more effective after heating.
  
• Shrink the Bolt with Water Quenching
  After heating the link, quickly douse the bolt head with water. The rapid cooling shrinks the bolt slightly, helping break the bond with the hot link.
  
• Drill and Weld Method
  Drill a ⅜" hole into the center of a seized bolt and fill it with weld. The heat and contraction from welding can shrink the bolt enough to allow removal. This method is slow but effective when preserving the claw is essential.
  
• Use Anti-Seize and Cross-Torque on Reassembly
  Applying Never-Seize to threads and using a torque-turn method with a ¾" drive torque wrench prevents future seizure. Cross-torquing ensures even pressure across the link.
  

Anecdote: The 76-Year-Old Mechanic’s Legacy
One seasoned technician recalled splitting tracks in his younger days using brute force and ingenuity. Now in his seventies, he swears by the weld-and-drill method, noting that “it’s not fun, but it works.” His advice: always use anti-seize and torque to spec—he never had a bolt come loose after doing so.
Historical Context: Evolution of Track Link Design
Early track chains relied on simple master pins, but as equipment grew heavier and more powerful, manufacturers introduced alligator links for added strength and modularity. These links, while robust, introduced new challenges in maintenance—especially when bolts were installed with high-torque impact tools and left to corrode.
Best Practices for Safe and Efficient Splitting

• Use Proper Heat Control
  Avoid overheating the bolt head; focus heat on the link to expand the threaded area.
  
• Prepare for Bolt Head Damage
  Have extractor sockets or bolt removal tools ready in case heads are rounded.
  
• Document Bolt Orientation and Torque Specs
  Before disassembly, note bolt positions and torque values for accurate reassembly.
  
• Replace Damaged Hardware
  If bolts or claws show signs of wear or deformation, replace them to ensure track integrity.
  
• Work Methodically
  Track splitting is labor-intensive. Rushing increases the risk of damage or injury.
  

Case Study: Missouri Operator’s Success
An operator in Missouri faced seized bolts on his 953 loader’s alligator link. After failed attempts with an impact wrench, he heated the link, quenched the bolts, and successfully removed all fasteners. His methodical approach saved the claw and avoided costly replacements.
Conclusion: Persistence Pays Off
Splitting tracks isn’t glamorous—but it’s essential. With the right tools, techniques, and a bit of field wisdom, even the most stubborn alligator link can be tamed. Whether you're a seasoned mechanic or tackling your first track job, remember: heat smart, torque right, and never underestimate the power of a well-placed weld.