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When it comes to heavy equipment, particularly those utilizing tracked systems, maintenance of the tracks is one of the most crucial aspects to ensure optimal performance and longevity. Whether you're managing a fleet or working on your own machinery, finding quality tracks at a reasonable price can make a huge difference in reducing costs over time. This article covers the key factors involved in sourcing tracks for your machinery, the importance of track maintenance, and tips on how to find the best deals.
Key Terminology
Understanding the different types of tracks available is crucial to making an informed purchase. Tracks are designed for various types of terrain and usage, so it’s essential to match the track type to the equipment's needs.
Rubber Tracks
While finding a good deal on tracks might seem like a straightforward task, it requires knowledge and diligence. The price of tracks can vary significantly depending on the type, brand, and supplier. Below are some key steps to help you find a great deal on tracks:
1. Shop Around and Compare Prices
Different suppliers may offer the same tracks at different prices. It’s important to shop around and compare prices from various online marketplaces, local dealerships, and aftermarket suppliers. Be sure to factor in shipping costs, as these can add a significant amount to the total price, especially if you're ordering from a remote location.
While OEM (Original Equipment Manufacturer) tracks are the gold standard for many operators, aftermarket tracks can provide an excellent value at a much lower price. Aftermarket tracks are designed to meet or exceed OEM standards, and many manufacturers offer warranties to back up their products.
If you manage a fleet of machines or are planning a large-scale project, purchasing tracks in bulk can provide significant savings. Many suppliers offer bulk discounts or deals for contractors who need multiple sets of tracks.
If your current tracks are worn out but still have a lot of life left in them, consider rebuilding or retreading services. Some companies specialize in refurbishing old tracks, adding new rubber or steel to extend their life.
Maintaining your tracks is essential for maximizing their lifespan and ensuring that your machine runs smoothly. Regular maintenance can help prevent costly repairs and downtime.
1. Check Track Tension Regularly
Tracks that are either too tight or too loose will wear unevenly and can cause unnecessary stress on the machine’s undercarriage. Regularly check the tension to ensure it falls within the recommended range for your specific equipment.
Visually inspect your tracks regularly for signs of damage, such as cuts, cracks, or missing teeth on the track pads. Early detection of damage allows for quicker repairs, which can help prevent further issues.
Cleaning your tracks after use, especially if you're operating in muddy or wet conditions, can prevent dirt and debris from accumulating and causing additional wear. Regular cleaning also helps to prevent rust on steel tracks.
Pay attention to the operating environment, as extreme conditions can accelerate wear on tracks. For example, if you're working in rocky or abrasive environments, steel tracks may be a better option than rubber tracks.
Finding good deals on tracks for heavy equipment, such as the John Deere 450G or Bobcat S150, involves research, negotiation, and an understanding of the different options available. By exploring both OEM and aftermarket options, considering bulk discounts, and maintaining your tracks regularly, you can extend their lifespan and reduce overall costs. Remember, choosing the right track for your equipment's needs and maintaining it properly is key to ensuring efficient and cost-effective performance.
Key Terminology
- Track System: A type of undercarriage used in heavy equipment, such as excavators, bulldozers, and skid steers, to provide better traction and stability, especially in rough or soft terrain.
- Rubber Tracks: Tracks made of durable rubber that are commonly used on compact equipment like mini excavators and skid steers.
- Steel Tracks: A more heavy-duty option, steel tracks are often used on larger machinery like bulldozers and excavators.
- Track Pads: The individual segments of the track that make contact with the ground. These can vary in design depending on the type of terrain the equipment is used in.
- Track Tensioning: The process of adjusting the tension of the tracks to ensure they neither sag nor stretch too tightly, which can cause excessive wear.
Understanding the different types of tracks available is crucial to making an informed purchase. Tracks are designed for various types of terrain and usage, so it’s essential to match the track type to the equipment's needs.
Rubber Tracks
- Pros: Rubber tracks are quieter, lighter, and less damaging to delicate surfaces compared to steel tracks. They are ideal for compact equipment, such as mini excavators and skid steers, that operate on asphalt, paved roads, or soft ground.
- Cons: Rubber tracks wear out faster on rough, abrasive surfaces like rocky terrain.
- Pros: Steel tracks are durable and built to withstand harsher conditions, such as rocky terrains, rough construction sites, and mining environments. They last longer than rubber tracks in abrasive conditions.
- Cons: Steel tracks are heavier, noisier, and can damage paved roads or sensitive surfaces.
While finding a good deal on tracks might seem like a straightforward task, it requires knowledge and diligence. The price of tracks can vary significantly depending on the type, brand, and supplier. Below are some key steps to help you find a great deal on tracks:
1. Shop Around and Compare Prices
Different suppliers may offer the same tracks at different prices. It’s important to shop around and compare prices from various online marketplaces, local dealerships, and aftermarket suppliers. Be sure to factor in shipping costs, as these can add a significant amount to the total price, especially if you're ordering from a remote location.
- Online Marketplaces: Websites like eBay, Amazon, or specialized heavy equipment sites often offer competitive pricing for rubber and steel tracks.
- Local Dealers: Sometimes, local suppliers can provide deals that are not available online, especially when they have stock clearance sales or seasonal discounts.
While OEM (Original Equipment Manufacturer) tracks are the gold standard for many operators, aftermarket tracks can provide an excellent value at a much lower price. Aftermarket tracks are designed to meet or exceed OEM standards, and many manufacturers offer warranties to back up their products.
- Benefits: They are often less expensive, readily available, and come with a variety of options in terms of tread design and material.
- Drawbacks: In some cases, the quality of aftermarket tracks may not match OEM tracks, but this largely depends on the brand and supplier.
If you manage a fleet of machines or are planning a large-scale project, purchasing tracks in bulk can provide significant savings. Many suppliers offer bulk discounts or deals for contractors who need multiple sets of tracks.
- Negotiation: Don't hesitate to negotiate the price, especially if you are purchasing multiple sets. Suppliers may be willing to offer better pricing for large orders.
- Long-Term Partnerships: Establishing a relationship with a supplier could help you secure future discounts and favorable terms.
If your current tracks are worn out but still have a lot of life left in them, consider rebuilding or retreading services. Some companies specialize in refurbishing old tracks, adding new rubber or steel to extend their life.
- Pros: This can be an affordable alternative to purchasing completely new tracks. It’s especially beneficial for machinery that uses steel tracks.
- Cons: Not all tracks can be rebuilt, and it’s important to ensure the tracks are still structurally sound before opting for this solution.
Maintaining your tracks is essential for maximizing their lifespan and ensuring that your machine runs smoothly. Regular maintenance can help prevent costly repairs and downtime.
1. Check Track Tension Regularly
Tracks that are either too tight or too loose will wear unevenly and can cause unnecessary stress on the machine’s undercarriage. Regularly check the tension to ensure it falls within the recommended range for your specific equipment.
- Too Tight: Over-tightened tracks can lead to premature wear and damage to the sprockets and rollers.
- Too Loose: Loose tracks can slip off the sprockets and cause damage to the undercarriage.
Visually inspect your tracks regularly for signs of damage, such as cuts, cracks, or missing teeth on the track pads. Early detection of damage allows for quicker repairs, which can help prevent further issues.
- Track Pads: Check for any broken or worn-out track pads. Replacing individual pads can be more cost-effective than replacing the entire track.
- Sprockets and Rollers: Examine sprockets and rollers for wear. If you notice excessive wear, it might be time to replace these components to prevent further damage to the tracks.
Cleaning your tracks after use, especially if you're operating in muddy or wet conditions, can prevent dirt and debris from accumulating and causing additional wear. Regular cleaning also helps to prevent rust on steel tracks.
- High-Pressure Wash: Use a high-pressure wash to clean the tracks thoroughly, removing dirt, mud, and sand from the rollers, sprockets, and links.
- Inspect for Obstructions: Check for rocks or debris that may have become lodged in the track assembly and remove them carefully.
Pay attention to the operating environment, as extreme conditions can accelerate wear on tracks. For example, if you're working in rocky or abrasive environments, steel tracks may be a better option than rubber tracks.
- Terrain Considerations: Make sure you are using the right track material for the conditions you are operating in. For instance, rubber tracks are ideal for soft terrain like sand and mud, while steel tracks are more suitable for hard, rocky surfaces.
Finding good deals on tracks for heavy equipment, such as the John Deere 450G or Bobcat S150, involves research, negotiation, and an understanding of the different options available. By exploring both OEM and aftermarket options, considering bulk discounts, and maintaining your tracks regularly, you can extend their lifespan and reduce overall costs. Remember, choosing the right track for your equipment's needs and maintaining it properly is key to ensuring efficient and cost-effective performance.