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Upgrading the CAT 235 Excavator with a Hydraulic Splitter Valve for Thumb Operation
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The CAT 235 is a robust and reliable hydraulic excavator, known for its performance and versatility in construction and demolition projects. For operators looking to add more versatility to their machine, equipping it with a hydraulic splitter valve for a thumb attachment is a popular modification. This addition significantly enhances the machine's functionality, allowing it to grasp and manipulate materials more efficiently.
In this article, we'll explore the advantages of installing a hydraulic splitter valve for a thumb on the CAT 235, how it works, and why it's becoming an essential upgrade for many excavator owners.
Why Add a Thumb to Your CAT 235 Excavator?
The thumb attachment on an excavator allows for a much greater degree of precision and control when handling materials such as logs, rocks, scrap metal, and debris. This upgrade is especially useful for tasks such as demolition, forestry, landscaping, and material handling. The thumb works in conjunction with the bucket, enabling the operator to grip and move materials that would otherwise be difficult to manage.
For the CAT 235, adding a hydraulic thumb increases the machine's versatility, allowing the operator to pick up and place objects more accurately, handle larger materials, and increase overall productivity on the job site.
What Is a Hydraulic Splitter Valve?
The hydraulic splitter valve is a critical component when adding a thumb attachment to a hydraulic excavator like the CAT 235. The primary purpose of the splitter valve is to divide the hydraulic flow to control both the thumb and bucket independently, giving the operator greater flexibility.
When installed, the splitter valve allows the thumb and bucket to operate at the same time without interfering with each other. The splitter valve channels the flow of hydraulic fluid to both attachments, enabling precise control over the thumb's movement.
How Does the Hydraulic Splitter Valve Work?
  • The splitter valve connects to the excavator’s hydraulic system and is typically installed on the boom or arm.
  • It allows the operator to control the thumb and bucket separately using the same hydraulic circuit.
  • The valve essentially splits the hydraulic flow, enabling the operator to operate both attachments without affecting their individual performance.
This makes it possible to use the thumb for lifting or gripping materials while simultaneously moving the bucket, which significantly improves the speed and efficiency of material handling.
Advantages of Adding a Hydraulic Splitter Valve for Thumb Operation
1. Increased Control and Precision
One of the most significant advantages of installing a hydraulic splitter valve is the improved control it provides. With independent control of the thumb and bucket, the operator can perform more delicate tasks, such as picking up smaller debris, placing materials more precisely, or handling objects without risking damage.
Real-World Example: A contractor working on a demolition site used the thumb to gently move concrete debris while simultaneously using the bucket to scoop up loose dirt. The result was smoother operations and faster completion times.
2. Greater Versatility
The addition of a hydraulic thumb with a splitter valve significantly expands the functionality of the CAT 235. Instead of requiring multiple machines for lifting, grabbing, and moving materials, the excavator can handle all of these tasks on its own, making it more versatile in various job conditions.
For instance, the CAT 235 can be used for tasks ranging from land clearing to material sorting, and a thumb provides the versatility needed to handle a variety of objects.
3. Enhanced Productivity
Using a hydraulic splitter valve with a thumb allows the operator to perform multiple actions simultaneously, which saves time and improves overall productivity. Instead of having to reposition the excavator multiple times for different tasks, the operator can lift and move materials while still using the bucket to gather more materials.
This simultaneous operation increases the overall efficiency of the machine, allowing the operator to complete more tasks in less time.
4. Reduced Wear and Tear on the Machine
By distributing the hydraulic flow between the thumb and the bucket, the splitter valve prevents the hydraulic system from overloading. This reduces strain on the system and can prevent damage to the hydraulic lines and pumps, leading to less wear and tear and reducing the frequency of maintenance or repairs.
Installing a Hydraulic Splitter Valve on the CAT 235
Installing a hydraulic splitter valve for thumb operation on the CAT 235 is a manageable process for experienced technicians, but it requires careful attention to detail to ensure proper installation and compatibility with the excavator’s hydraulic system.
Key Steps in the Installation Process:
  1. Select the Correct Valve
    The first step is to select a splitter valve that is compatible with the CAT 235's hydraulic system. Be sure to check specifications to ensure that the valve can handle the required flow rates and pressure.
  2. Locate the Hydraulic Ports
    Identify the appropriate hydraulic ports for connecting the splitter valve. Typically, the valve will be installed in line with the hydraulic lines that control the bucket.
  3. Install the Valve and Thumb Attachment
    Once the valve is connected, install the thumb attachment onto the excavator’s boom. Connect the hydraulic lines to the thumb, ensuring that the splitter valve allows for independent operation of the bucket and thumb.
  4. Test the System
    After installation, it’s essential to test the system by operating both the bucket and the thumb. The thumb should move freely and independently of the bucket, and the hydraulic pressure should remain stable throughout the operation.
  5. Check for Leaks and Adjust as Needed
    Finally, inspect the hydraulic system for any leaks or irregularities. Make any necessary adjustments to the flow rates or valve settings to ensure smooth and efficient operation.
Considerations and Maintenance
While the installation of a hydraulic splitter valve can greatly improve the functionality of your CAT 235, it’s important to keep a few things in mind:
  • Compatibility: Ensure that the splitter valve is specifically designed for your excavator model and thumb attachment.
  • Hydraulic Fluid: Regularly check the hydraulic fluid levels and quality, as the increased demand on the system can lead to quicker degradation of the fluid.
  • Maintenance: The thumb and hydraulic valve will require periodic maintenance. Clean the valve regularly and check the hydraulic lines for signs of wear.
Conclusion: A Valuable Upgrade for the CAT 235
Adding a hydraulic splitter valve for a thumb attachment to the CAT 235 is a highly effective way to enhance the versatility and efficiency of the machine. This upgrade makes it possible to perform more complex tasks with greater precision, reduces wear on the hydraulic system, and boosts overall productivity.
For contractors and operators working in demolition, landscaping, or material handling, the ability to control both the thumb and the bucket independently is a game-changer. With the right installation and regular maintenance, this modification can improve your machine’s performance and provide significant value in the long term.
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