Glass Removal from Kenco Cab: A Step-by-Step Guide

[MikePhua]

Introduction
When dealing with heavy machinery like excavators, backhoes, or skid steers, ensuring the safety of the operator is paramount. One of the key components for operator protection is the cab’s glass, which shields them from debris, dust, and flying objects. However, accidents happen, and the glass can become cracked, shattered, or otherwise damaged. In this article, we will explore how to remove glass from a Kenco cab safely, discuss the importance of proper glass replacement, and provide tips for ensuring that the cab remains as safe and functional as possible.
Understanding Kenco Cabs and Their Glass Components
Kenco Cabs are commonly used in construction, demolition, and material handling equipment. They provide an enclosed environment for operators, protecting them from harsh conditions and offering better visibility of the work area. The cab’s glass components, including windows and windshields, are designed for durability but can still be vulnerable to damage from impacts, weathering, or rough working conditions.
If the glass becomes compromised, it’s important to address the issue promptly to maintain the safety and comfort of the operator. The glass removal process can vary depending on the type of cab and glass used, but understanding the general procedure is critical for ensuring that the replacement process goes smoothly.
Tools and Materials Needed for Glass Removal
Before starting the glass removal process, it’s essential to gather the right tools and materials. Here’s a list of items that will help you safely remove the glass from a Kenco cab:

1. Protective Gear: Safety gloves, eye protection, and a face shield to protect yourself from glass shards.
   
2. Screwdrivers or Impact Driver: To remove screws or bolts holding the frame or glass in place.
   
3. Glass Removal Tool: A specialized tool for cutting through adhesive or sealant used to hold the glass.
   
4. Pry Bar: To gently loosen the glass from the frame.
   
5. Replacement Glass: Ensure the replacement glass is the correct size and type for your machine.
   
6. Sealant or Adhesive: To reseal the new glass securely in place.
   
7. Rags or Towels: For cleaning the surfaces and wiping away excess adhesive.
   

Step-by-Step Guide to Removing Glass from a Kenco Cab

1. Prepare the Area
   • Start by ensuring that the machine is turned off and parked in a safe, stable location. Engage the parking brake to prevent any movement during the process.
     
   • Remove any obstructions around the cab that might interfere with your work. This could include removing external components, such as mirrors or door handles, that are attached near the glass.
     
2. Wear Protective Gear
   • Glass removal can be dangerous, especially if the glass is shattered. Wear safety gloves, eye protection, and a face shield to shield yourself from flying glass shards.
     
3. Remove Screws or Bolts
   • Use a screwdriver or impact driver to remove any screws, bolts, or fasteners that are securing the glass to the cab frame. Depending on the design of the Kenco cab, these fasteners could be located around the perimeter of the glass or in the center.
     
   • Keep these fasteners in a safe place, as you’ll need them to install the replacement glass.
     
4. Cut Through Adhesive or Sealant
   • Most heavy machinery glass is secured with a strong adhesive or sealant. Using a glass removal tool or utility knife, carefully cut through the adhesive around the edges of the glass. Take your time to avoid damaging the frame.
     
   • If the adhesive is particularly strong, you may need to apply a little heat using a heat gun to soften the material.
     
5. Gently Pry the Glass Loose
   • Once the adhesive is cut, use a pry bar or similar tool to gently lift the glass from the frame. Start from one corner and work your way around, making sure to apply even pressure to avoid breaking the glass further.
     
   • If the glass is cracked, be especially cautious when prying it loose to avoid getting injured by sharp edges.
     
6. Clean the Frame
   • After removing the old glass, clean the frame thoroughly to remove any leftover adhesive, dirt, or debris. This is essential to ensure that the new glass will adhere properly.
     
   • Use a clean rag or towel and a mild solvent to wipe down the edges of the frame.
     
7. Install the New Glass
   • Place the new glass into the frame, making sure it aligns correctly with the mounting points.
     
   • Apply the appropriate adhesive or sealant to hold the glass in place. Be sure to follow the manufacturer’s instructions for the adhesive to ensure a secure fit.
     
   • Press the glass into place, making sure that it’s evenly seated in the frame.
     
8. Reattach the Fasteners
   • Once the glass is securely in place, reattach the screws or bolts that were removed earlier. Tighten them evenly to ensure the glass is held firmly within the frame.
     
   • Check for any gaps or misalignments in the glass installation.
     
9. Clean the New Glass
   • Clean the newly installed glass with a non-abrasive cleaner and a soft cloth to remove any fingerprints, adhesive residue, or smudges.
     

Real-World Example: A Kenco Skid Steer Window Replacement
A construction company working on a demolition site in Texas had to replace the front windshield of a Kenco-equipped skid steer after it was cracked by falling debris. The operators were concerned about safety and downtime, so they quickly ordered replacement glass and followed the above steps for a fast and efficient replacement.
The job took less than an hour, and the machine was back in action with no further delays. The operators were impressed with the ease of the process, as it allowed them to maintain productivity without the hassle of waiting for professional repair services.
Importance of Proper Glass Replacement
Replacing glass on heavy machinery like Kenco Cabs is not just a cosmetic issue—it’s crucial for maintaining operator safety. Cracked or broken glass can obscure vision, introduce hazards, or even cause injuries in the event of an impact.
Using the correct materials and adhesives ensures that the glass stays securely in place, minimizing the risk of further damage or operational issues. Additionally, replacing glass promptly prevents exposure to the elements, ensuring that the cab remains an effective shield against dirt, dust, and weather.
Conclusion
Removing and replacing glass on a Kenco cab doesn’t have to be a complicated process if you follow the right steps and use the proper tools. By carefully removing the damaged glass, preparing the frame, and installing the new glass, you can quickly restore the safety and functionality of your machine. Remember to prioritize safety at all times and ensure that the new glass is properly sealed and secured for optimal performance. Whether you’re tackling a repair job on your own or with the help of a professional, this guide can help you handle the task with confidence.