Moving a Dead Gehl 2600: Practical Steps and Considerations

[MikePhua]

The Gehl 2600 skid steer loader is a well-regarded piece of machinery in the construction and agricultural sectors. Known for its durability and ease of use, the Gehl 2600 is often relied upon in various heavy-duty tasks, from landscaping to material handling. However, like all machinery, it can sometimes face issues that result in it becoming “dead”—meaning it no longer starts or functions as expected. Moving a non-operational Gehl 2600 can be a challenging task, but with the right approach, it can be done safely and efficiently.
In this article, we’ll walk through practical steps to move a dead Gehl 2600, potential issues to consider, and share some tips for handling situations where the machine won’t start.
Why Would a Gehl 2600 Become "Dead"?
Before diving into how to move a dead Gehl 2600, it’s essential to understand the possible reasons why the skid steer might fail to start. Several issues can cause the machine to become unresponsive:

1. Battery Failure:
   • One of the most common causes of a “dead” machine is a dead battery. Skid steers like the Gehl 2600 rely on their battery to start the engine and power the electronics. If the battery is old, improperly charged, or completely drained, the machine may fail to start.
     
2. Fuel System Problems:
   • Issues with the fuel system—such as clogged filters, dirty injectors, or a faulty fuel pump—can prevent the engine from starting. Fuel contamination, especially water in the diesel, can also cause the machine to stall or fail to start.
     
3. Electrical Problems:
   • A blown fuse, damaged wiring, or a malfunctioning starter motor can cause the machine to be “dead.” Electrical problems are often tricky to diagnose but are common in older machines.
     
4. Hydraulic Failures:
   • If the hydraulic system is not functioning correctly, it may not allow the engine to operate properly. Low hydraulic fluid levels or internal leaks can lead to operational issues, including an inability to start or operate the machine.
     

Step-by-Step Guide to Moving a Dead Gehl 2600
Once you’ve diagnosed the problem, and if starting the machine is not an immediate option, here’s how to safely move the dead Gehl 2600:

1. Ensure Safety:
   • The first step in moving any piece of heavy equipment is to prioritize safety. Make sure the machine is on stable ground, and that the area is clear of obstacles. If the skid steer is on a slope, place wheel chocks behind the wheels to prevent it from rolling unexpectedly.
     
2. Check the Parking Brake:
   • If the Gehl 2600 has a parking brake engaged, you will need to release it before moving the machine. Some machines require the operator to press a specific button or pedal to disengage the brake. If the machine is not running, you might need to use a manual release mechanism.
     
3. Use a Tow Strap or Dolly:
   • If the machine is completely dead and cannot move under its own power, you can use a tow strap to pull it. If you’re towing the Gehl 2600, use a heavy-duty tow strap or cable rated for the machine’s weight (around 2,000 lbs). Make sure the towing vehicle is capable of handling the load, and pull the skid steer at a slow, controlled speed to prevent damage.
     
   • Another option is to use a dolly system. Some operators use a rolling dolly or set of rollers to move the machine short distances without the need for an external tow vehicle. This can be effective if the machine is only slightly off the ground or stuck in a tight spot.
     
4. Use a Flatbed or Trailer:
   • If towing is not an option, the best way to move a non-operational Gehl 2600 is by loading it onto a flatbed truck or a low-profile trailer. Since the machine is not moving on its own, you’ll need equipment like a winch or a loader to lift and load the skid steer. Always ensure that the load is secured tightly to prevent shifting during transport.
     
   • If you don’t have access to a winch or loader, you can use a come-along hand winch to slowly pull the skid steer up a ramp onto the trailer. Always ensure that the trailer or truck is capable of carrying the weight of the machine.
     
5. Manual Hydraulic Release:
   • Some models of skid steers, including the Gehl 2600, come with a manual hydraulic release system. This allows you to release pressure from the hydraulic system and move the skid steer without the need for hydraulic power. Consult the operator’s manual to find out if this feature is available and how to use it.
     

Troubleshooting the Gehl 2600: Getting It Running Again
While moving the dead Gehl 2600 is one aspect of the process, the ultimate goal is to get the machine up and running again. Here are some basic troubleshooting tips to help you diagnose and fix the problem:

1. Battery Check:
   • Check the battery for any signs of corrosion, and clean the terminals if necessary. Test the battery with a voltmeter to ensure it has a charge. If the battery is dead, replace it with a new one or jump-start the machine using another vehicle or battery.
     
2. Fuel System Inspection:
   • Check the fuel tank for contaminants such as water or debris. Replace any clogged fuel filters and ensure that the fuel lines are free of blockages. If the machine has been sitting for a while, it’s worth draining the old fuel and replacing it with fresh diesel.
     
3. Electrical System Check:
   • Inspect the fuses, wiring, and electrical connectors for damage. If the fuses are blown, replace them. Test the starter motor and the ignition system to ensure everything is functioning correctly.
     
4. Hydraulic Fluid Level:
   • Check the hydraulic fluid levels. If they’re low, top them up with the appropriate fluid. Ensure there are no visible leaks in the hydraulic system.
     
5. Consult the Operator's Manual:
   • The operator’s manual is an invaluable resource when troubleshooting any issues with the Gehl 2600. If you're having difficulty identifying the root cause, the manual may offer specific troubleshooting steps or recommend professional help.
     

Real-World Example: Troubleshooting the Gehl 2600
A construction company found itself stuck on a project when their Gehl 2600 skid steer wouldn’t start. They initially tried to jump-start the machine, but the engine still wouldn’t turn over. Upon inspection, they discovered the fuel filter had become clogged after the machine had sat idle for several months. By replacing the filter and draining the old fuel, they were able to get the machine back up and running within a few hours.
Another operator faced issues when the hydraulic system failed, causing the machine to stop operating. After inspecting the hydraulic pump and releasing the system’s pressure manually, they were able to move the machine to a more accessible location to perform repairs. A simple hydraulic fluid change and system bleed brought the machine back to full functionality.
Conclusion: Moving and Reviving the Gehl 2600
The Gehl 2600 is a reliable piece of equipment, but like any heavy machine, it can face challenges, especially when it fails to start. Moving a dead skid steer requires some careful planning, whether it’s towing the machine, using a flatbed, or utilizing a dolly. Once it’s safely relocated, troubleshooting steps like checking the battery, inspecting the fuel system, and reviewing the electrical components can help restore the Gehl 2600 to full working condition.
With regular maintenance and timely repairs, the Gehl 2600 can continue to be a workhorse for many years to come.