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Understanding Metric ORFS (O-Ring Face Seal) Reference Table
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Introduction to ORFS (O-Ring Face Seal)
O-Ring Face Seals (ORFS) are widely used in hydraulic systems to provide leak-free, high-pressure connections. They are commonly employed in equipment that operates under demanding conditions, including construction machinery, heavy-duty vehicles, and industrial systems. ORFS fittings feature a metal-to-metal sealing surface and an O-ring placed in the face of the fitting, offering a secure, leak-resistant seal.
This article provides a breakdown of the Metric ORFS reference table, explaining the key specifications, dimensions, and applications of these fittings.
What is an O-Ring Face Seal (ORFS)?
  1. Design and Function
    • The ORFS fitting uses an O-ring that is placed in the face of a male fitting. When the female fitting is tightened, the O-ring is compressed against a smooth, metal surface to create a seal. This design eliminates the need for threads or a traditional mechanical seal, making ORFS fittings ideal for high-pressure applications.
  2. Key Benefits
    • Leak-Free Seals: The O-ring ensures a tight seal and prevents fluid leakage, even under high-pressure conditions.
    • Durability: ORFS fittings are made of robust materials that can withstand vibrations, pressure, and temperature fluctuations.
    • Ease of Maintenance: ORFS fittings are easier to install and maintain compared to traditional threaded fittings, making them popular in hydraulic systems.
Metric ORFS Reference Table
The Metric ORFS reference table is a helpful resource for selecting the correct ORFS fittings based on your application. It provides details about the dimensions, sizes, and part numbers of the fittings. Below are some key elements often listed in the reference table:
  1. Size and Thread Specifications
    • The table lists the various sizes of ORFS fittings, with each size corresponding to a specific set of thread and sealing dimensions. Common sizes range from small fittings used in low-pressure systems to larger sizes for high-pressure applications.
  2. O-Ring Specifications
    • The reference table also includes specifications for the O-rings used in ORFS fittings, such as the material (e.g., nitrile, Viton), hardness (measured in durometer), and dimensions. Choosing the correct O-ring material is critical for ensuring compatibility with the fluid being used in the system.
  3. Fitting Type and Application
    • The table details different ORFS fitting types, including straight, elbow, tee, and adapter fittings. These fittings allow for flexibility in system design, enabling a variety of configurations depending on the application.
  4. Seal Face and Compatibility
    • ORFS fittings are designed with a smooth, flat face that ensures a reliable metal-to-metal seal. The reference table helps users select the appropriate fittings based on the seal face dimensions, ensuring compatibility with the system.
Common Applications of Metric ORFS Fittings
  1. Hydraulic Systems
    • ORFS fittings are most commonly used in hydraulic systems, where they are employed in pumps, valves, cylinders, and hoses. Their ability to handle high-pressure environments makes them ideal for maintaining a leak-free seal in hydraulic circuits.
  2. Heavy Equipment
    • Equipment such as excavators, loaders, and bulldozers often use ORFS fittings to connect various hydraulic components. These fittings ensure the machinery operates efficiently and without leaks, even in harsh working conditions.
  3. Industrial Applications
    • ORFS fittings are also used in industrial settings, including manufacturing, mining, and offshore drilling. They provide secure, leak-resistant connections in systems where fluids are under high pressure.
  4. Automotive and Aerospace Industries
    • The automotive and aerospace sectors also make use of ORFS fittings due to their ability to handle high pressures, vibrations, and temperature variations. They are often used in fuel lines, brake systems, and other critical systems in vehicles and aircraft.
Selecting the Right ORFS Fitting
  1. Pressure and Fluid Compatibility
    • It is crucial to select ORFS fittings that can handle the pressure rating and the type of fluid in your system. Ensure that the O-ring material is compatible with the fluid to prevent degradation or chemical reactions.
  2. Size and Thread Compatibility
    • Correct sizing and thread compatibility are essential to ensure a proper fit. Refer to the metric ORFS reference table to identify the correct size and ensure the fitting is compatible with the system’s design.
  3. Installation and Maintenance
    • ORFS fittings are easy to install, but it’s essential to follow the correct procedures to ensure a proper seal. Avoid over-tightening the fitting, as this can damage the O-ring or cause deformation of the metal surfaces.
Common Issues with ORFS Fittings
  1. Leakage
    • Despite their reliability, ORFS fittings can experience leaks if they are improperly installed, if the O-ring is damaged, or if the fitting surfaces are not clean or are damaged. Ensure proper installation and inspect the fittings regularly to avoid leaks.
  2. Over-tightening
    • Over-tightening the ORFS fitting can lead to damage to the O-ring or the sealing surface, causing potential leaks. Always follow the manufacturer’s torque specifications.
  3. O-Ring Degradation
    • O-rings may degrade over time due to exposure to harsh chemicals, extreme temperatures, or excessive pressure. Replacing O-rings at regular intervals can prevent leakage and ensure the integrity of the hydraulic system.
Conclusion
Metric ORFS (O-Ring Face Seal) fittings are an essential component in hydraulic systems and other high-pressure applications. The ORFS reference table provides a valuable resource for selecting the correct fitting based on size, thread type, and O-ring specifications. By understanding the key features of these fittings, their applications, and the proper maintenance procedures, users can ensure leak-free, efficient, and reliable connections in their systems.
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