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John Deere 850 Dozer: Common Issues and Maintenance Tips
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Introduction
The John Deere 850 dozer is a versatile and durable piece of heavy equipment commonly used for a variety of construction and earth-moving tasks. It has gained a reputation for its robust performance, especially in clearing land, grading, and moving large amounts of soil. However, as with any heavy machine, regular maintenance and troubleshooting are essential to keep it running smoothly. This article highlights some common issues that owners of the John Deere 850 dozer might encounter, along with maintenance tips to ensure long-lasting operation.
Common Issues with the John Deere 850 Dozer
  1. Hydraulic System Leaks:
    Hydraulic system issues, including leaks, are among the most common problems with the John Deere 850. Leaks can occur at various points, including hoses, cylinders, and seals, and they can lead to loss of power and performance in the dozer's blade and other attachments.
    Solution: Regularly inspect the hydraulic lines, cylinders, and fittings for signs of leaks or damage. Replace any worn seals or hoses and make sure to top up the hydraulic fluid to the appropriate levels. Keeping the hydraulic system clean and well-maintained will help prevent leaks from developing.
  2. Engine Starting Problems:
    Like many older machines, the John Deere 850 may occasionally experience difficulty starting. This could be due to issues such as a weak battery, poor connections, or problems with the fuel system.
    Solution: Ensure that the battery is fully charged and that the connections are clean and secure. Check the fuel filter and fuel lines for clogs or damage. If the problem persists, inspect the starter motor and electrical system to rule out any other issues.
  3. Cooling System Issues:
    The cooling system is critical for maintaining the engine’s temperature. Common issues include a malfunctioning radiator, clogged coolant passages, or a broken water pump, all of which can cause the engine to overheat.
    Solution: Inspect the radiator for dirt or debris and clean it regularly to maintain airflow. Check the water pump and hoses for leaks or damage. Additionally, flush the cooling system periodically and replace the coolant as per the manufacturer’s recommendations.
  4. Transmission Problems:
    Transmission issues such as slipping or difficulty shifting gears can occur, particularly if the transmission fluid is low or contaminated. Overheating or lack of maintenance can also contribute to these issues.
    Solution: Ensure that the transmission fluid is at the proper level and in good condition. If necessary, replace the transmission fluid and check for leaks in the system. Regularly check the transmission for signs of wear or damage, and have it serviced as needed.
  5. Undercarriage Wear:
    The undercarriage, including the tracks, rollers, and sprockets, is subjected to a lot of wear and tear during operation. Over time, these components can become worn or damaged, leading to reduced traction and stability.
    Solution: Inspect the tracks and undercarriage components regularly for signs of excessive wear. Keep the tracks properly tensioned and lubricated to prevent unnecessary wear. If the tracks are significantly worn, consider replacing them to maintain optimal performance.
Maintenance Tips for the John Deere 850 Dozer
  1. Routine Fluid Checks:
    Regular fluid checks are crucial for ensuring the proper functioning of the John Deere 850 dozer. This includes checking the engine oil, hydraulic fluid, transmission fluid, and coolant levels.
    Recommendation: Perform routine checks and ensure that all fluid levels are maintained within the manufacturer’s specified ranges. Clean or replace filters as necessary and use the recommended fluids for each system.
  2. Grease and Lubrication:
    Proper lubrication of all moving parts is essential to reduce wear and tear and ensure smooth operation. Grease all the pivot points, linkages, and other moving components on a regular basis.
    Recommendation: Use high-quality grease and ensure that all grease points are serviced according to the operator's manual. This will reduce friction and prevent premature component failure.
  3. Track and Undercarriage Maintenance:
    Maintaining the tracks and undercarriage is key to ensuring the longevity of the dozer. The undercarriage is often exposed to dirt, debris, and harsh conditions, which can accelerate wear if not properly maintained.
    Recommendation: Inspect the tracks, rollers, and sprockets for damage or excessive wear. Keep the tracks adjusted to the correct tension and ensure they are well lubricated. Regular cleaning of the undercarriage is also necessary to prevent buildup of debris that can cause damage.
  4. Air Filter Maintenance:
    A clogged or dirty air filter can reduce engine efficiency, cause poor fuel economy, and increase engine wear. This is especially important if the dozer operates in dusty or sandy environments.
    Recommendation: Clean or replace the air filter regularly to ensure proper airflow to the engine. This will improve engine performance and prevent dust or debris from entering the engine.
  5. Check and Maintain the Electrical System:
    The electrical system of the John Deere 850 dozer controls everything from the ignition to the lights and sensors. Electrical issues, such as faulty wiring or a weak battery, can cause operational problems.
    Recommendation: Regularly inspect the electrical system, including the battery, wiring, and connections. Clean the battery terminals and ensure that the electrical components are functioning properly. If the battery is old or weak, replace it to avoid starting issues.
Preventive Maintenance for Longevity
  1. Scheduled Servicing:
    Adhering to a regular servicing schedule is one of the best ways to keep the John Deere 850 running smoothly. Follow the manufacturer’s maintenance intervals for oil changes, hydraulic fluid replacement, and other essential tasks.
    Recommendation: Keep a maintenance log to track servicing and repairs, ensuring that nothing is overlooked.
  2. Operating Environment Awareness:
    If the dozer is frequently used in harsh conditions, such as muddy or wet terrain, extra care should be taken to clean and maintain the machine after each use. Mud and moisture can cause corrosion, while extreme conditions can lead to faster wear on certain components.
    Recommendation: After use in such conditions, wash the undercarriage, tracks, and other parts of the machine to prevent dirt buildup and corrosion.
Conclusion
The John Deere 850 dozer is a reliable and powerful machine, but like any heavy equipment, it requires regular maintenance to keep it in top operating condition. By addressing common issues such as hydraulic leaks, engine starting problems, and cooling system issues, and by following regular maintenance practices such as fluid checks, track care, and lubrication, operators can ensure that the dozer continues to perform at its best for years to come. With proper care, the John Deere 850 will remain a vital asset on the job site.
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