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Gehl 5640 Skid Steer Freewheeling When Dead Issue Discussion
#1
This discussion revolves around the experience of users dealing with a Gehl 5640 skid steer that cannot start due to power issues and how to "freewheel" or manually roll the machine to move it when there’s no electrical power available. The focus here is on solving the problem of a dead machine and how to safely move it manually for repairs or transport.
Problem Description
Many users face the issue where their Gehl 5640 skid steer won’t start, typically due to electrical system failure or battery problems. In such cases, the machine can’t start through the normal ignition process, but there may still be a need to move the machine for maintenance or transport. The critical question here is how to move the equipment safely without power.
Solution: Freewheeling the Machine
  1. Manually Release the Brakes: For a Gehl 5640 that won’t start, the first step is to locate and release the manual brake release. Most skid steers have this feature, typically located near or under the driver’s seat. Once the brake release is engaged, the machine can freely roll without engine power.
  2. Ensure Enough Space: Before attempting to freewheel the machine, ensure that there is enough space to move the equipment. Avoid rolling the machine into obstacles or other machinery. It’s recommended to have another operator assist in guiding the machine to ensure safety.
  3. Check the Hydraulic System: Even if the electrical system is down, the hydraulic system might still be operational. Using the hydraulic system to assist in moving the machine can help in freewheeling. This ensures you’re not solely dependent on mechanical parts.
  4. Use a Tow Vehicle or Trolley: If the machine cannot move through freewheeling alone, using a tow vehicle, cart, or another piece of equipment to help push the Gehl 5640 is an option. Ensure the towing device is securely attached to avoid damaging any parts of the skid steer.
Preventing Future Issues
  1. Regularly Check the Battery and Electrical System: The best way to avoid frequent power issues is by regularly inspecting the battery and its connections. Clean the battery terminals and check for corrosion to ensure proper power delivery.
  2. Maintain the Hydraulic System: A properly functioning hydraulic system is crucial for ensuring the machine can move freely even when the engine isn’t running. Check the hydraulic oil regularly and ensure there are no leaks in the system.
  3. Inspect the Brake System: Regular maintenance of the brake system, including the manual release mechanism, will ensure that the machine can be safely moved when necessary. Ensure that the release system is not damaged and functions correctly.
Summary
When a Gehl 5640 skid steer is dead due to power failure, freewheeling is a practical method to move the machine. By safely releasing the brakes, checking the hydraulic system, and ensuring enough space for movement, operators can maneuver the machine for repairs or relocation. Regular maintenance of the battery, hydraulic, and brake systems will help prevent such issues from arising in the future and keep the equipment running smoothly.
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Gehl 5640 Skid Steer Freewheeling When Dead Issue Discussion - by MikePhua - 07-07-2025, 03:13 PM

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