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Adding a Foot Throttle to a Bobcat ACS Skid Steer
#1
In the world of heavy equipment, ease of operation and control are paramount for productivity. Many operators prefer a foot throttle, which allows them to manage the machine's engine speed while keeping their hands free for other tasks. This is especially useful in a skid steer like the Bobcat with its advanced control systems, such as the ACS (Advanced Control System), which offers precision handling for various attachments. However, while the ACS system is highly intuitive, it does not come with a foot throttle as a standard feature. For those looking to enhance their operational comfort and efficiency, adding a foot throttle can be an excellent modification.
This article will explore the step-by-step process of installing a foot throttle on an ACS Bobcat, along with tips on tools, techniques, and considerations to make the modification as seamless and safe as possible.
Understanding the Need for a Foot Throttle
A foot throttle, also known as a foot pedal throttle, is a control mechanism that allows the operator to adjust the engine's speed using their foot instead of the hand throttle. This is particularly useful in machines like the Bobcat 773, 763, and other similar skid steers, where having constant engine speed adjustments is essential for various tasks, such as lifting heavy loads or maneuvering delicate attachments.
The primary benefits of adding a foot throttle to a Bobcat ACS include:
  • Improved Comfort: Operators can focus on driving the machine with both hands while controlling the speed with their foot.
  • Better Precision: The foot throttle allows for more gradual speed adjustments, which can be crucial when operating in tight spaces or handling sensitive tasks.
  • Reduced Fatigue: By eliminating the need to constantly adjust the hand throttle, operators can work for longer periods without strain.
Assessing the Bobcat ACS Control System
Before starting the installation process, it is essential to understand the Bobcat ACS system's setup. The ACS is designed for optimal machine control and includes features like variable speed control, advanced hydraulics, and electronic sensors to provide the operator with precise control over all movements. However, unlike earlier mechanical systems, the ACS does not have a direct mechanical linkage for a foot throttle.
In modern Bobcat models, including those equipped with the ACS, the throttle system is usually electronic. This presents both an opportunity and a challenge for retrofitting a foot throttle.
Tools and Materials Needed
To successfully add a foot throttle to a Bobcat ACS machine, you’ll need the following tools and materials:
  • Foot throttle pedal kit (compatible with Bobcat ACS)
  • Wiring harness (if not included with the pedal kit)
  • Drill and bits (for mounting the pedal assembly)
  • Wrenches and sockets
  • Electrical connectors
  • Zip ties or mounting brackets (to secure wiring)
  • Safety equipment (gloves, goggles)
Step-by-Step Guide to Installing a Foot Throttle
1. Disconnect the Battery
Before starting any modifications, always disconnect the skid steer’s battery to avoid accidental short circuits or other electrical mishaps. This step is crucial when working with electrical components and wiring.
2. Remove the Existing Control Panel (if necessary)
For some models, you may need to remove the control panel to access the wiring and gain better access to the foot throttle installation area. This typically involves unscrewing the panel and carefully lifting it off. Take note of how everything is connected, as you will need to reinstall this after the foot throttle is added.
3. Mount the Foot Throttle Pedal
Locate a suitable position for the foot throttle pedal. Ideally, it should be placed in a way that the operator can easily reach it while keeping their foot in a natural, relaxed position. Most foot throttle kits are designed to mount to the floor of the operator's compartment, typically near the right side of the machine.
  • Tip: Ensure that the pedal does not obstruct the operator’s legroom or interfere with other controls.
  • Pro Tip: If you're unsure where to mount the pedal, check your Bobcat manual for any recommended locations for additional accessories.
Using a drill and the provided mounting brackets, secure the foot pedal in place. Make sure the pedal is firmly attached and has adequate clearance for full range of motion without hindrance.
4. Connect the Throttle Linkage
Once the foot pedal is securely mounted, connect it to the electronic throttle system. Depending on the kit you purchased, this may involve attaching a sensor or electronic actuator to the pedal. The foot throttle will send signals to the Bobcat’s existing throttle system to adjust the engine speed.
  • Tip: Ensure that the wiring is securely connected to prevent any loose connections. Use zip ties or cable clips to keep wires tidy and prevent them from getting caught in other moving parts.
  • Caution: If you're not comfortable with electrical connections, it’s always a good idea to consult a professional technician or refer to the Bobcat service manual.
5. Reconnect the Battery
Once the foot throttle is securely installed and the wiring is properly connected, reconnect the battery. This will enable you to test the new system.
6. Test the Foot Throttle Functionality
Start the Bobcat and test the foot throttle for proper function. Press down on the pedal to ensure that it is smoothly controlling the engine speed. Pay attention to how it interacts with the other controls and check for any hesitation or unusual noises in the throttle system.
  • Tip: Start the machine in a safe, open area to test the system thoroughly before using it in more demanding tasks.
  • Pro Tip: If there is any noticeable delay or irregularity, check the wiring and connections to ensure everything is working as expected.
Adjustments and Fine-Tuning
After initial testing, you may find that some fine-tuning is necessary for optimal performance. The foot throttle should allow for smooth and gradual engine speed changes without any jerky movements.
  • Tip: If the throttle seems too sensitive, or if it doesn't respond smoothly, check for any friction in the pedal mechanism or adjust the tension on the throttle cable.
  • Pro Tip: If the foot throttle kit includes an adjustable setting, experiment with different configurations until you find the one that offers the best control for your specific tasks.
Conclusion
Adding a foot throttle to a Bobcat ACS skid steer is a valuable upgrade that enhances operator comfort, control, and productivity. By following the detailed steps above, you can easily install this accessory and improve your machine's performance. Always ensure that the modifications are done with the correct tools, and never hesitate to consult the Bobcat manual or a professional if you encounter any difficulties.
This modification not only makes the machine easier to operate for long hours but also allows for more precise handling, particularly when working with attachments or in tight spaces. Whether you're working in construction, landscaping, or other heavy-duty applications, a foot throttle can significantly enhance your workflow.
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Adding a Foot Throttle to a Bobcat ACS Skid Steer - by MikePhua - 3 hours ago

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