Steel Tracks on ASV PT100: Considerations and Best Practices

[MikePhua]

When it comes to heavy equipment, the ASV PT100 stands out for its versatile capabilities and robust performance. A key feature of these machines is their undercarriage, specifically the choice of tracks. For operators working in demanding conditions, one popular modification is replacing the rubber tracks with steel tracks. Steel tracks provide increased durability and performance, especially in rough terrain or areas with sharp rocks and heavy loads. However, like any modification, installing steel tracks on an ASV PT100 requires a thorough understanding of the benefits, potential downsides, and proper care to ensure optimal performance.
This article will provide a comprehensive overview of steel tracks on the ASV PT100, exploring their advantages, challenges, installation tips, and overall impact on machine performance. By the end of this guide, you’ll have a clear understanding of whether steel tracks are the right choice for your ASV PT100, and how to maintain them for long-lasting use.
Why Consider Steel Tracks for the ASV PT100?
The ASV PT100 is known for its rubber track system, which offers a great balance between traction, durability, and ground protection. However, for certain applications, especially those involving more aggressive terrain or heavy-duty tasks, switching to steel tracks might be beneficial.
Steel tracks are generally used in conditions where the rubber tracks would wear out too quickly or fail to provide sufficient traction and durability. These tracks are common in industries like mining, forestry, and demolition, where machines are subjected to harsh conditions such as extreme temperatures, sharp objects, and uneven surfaces.
Here are some key reasons why operators might choose steel tracks for their ASV PT100:

1. Durability: Steel tracks are much more durable than rubber tracks, making them ideal for environments with rough terrain, sharp rocks, or heavy-duty tasks.
   
2. Improved Traction: Steel tracks can provide superior traction on hard, uneven, or frozen ground. They are especially useful in icy conditions or on surfaces where rubber tracks would slip.
   
3. Longer Lifespan: Steel tracks tend to last much longer than rubber tracks, particularly in industries where machines are constantly working in abrasive environments.
   
4. Heavy Loads: Steel tracks can support more weight and withstand heavy, demanding jobs without succumbing to the pressure that might otherwise cause rubber tracks to degrade.
   

Disadvantages of Steel Tracks on the ASV PT100
While steel tracks offer significant advantages, there are some potential drawbacks that should be considered before making the switch on your ASV PT100.

1. Cost: Steel tracks are typically more expensive than rubber tracks, both in terms of initial investment and maintenance.
   
2. Ground Damage: Unlike rubber tracks, which have a softer footprint, steel tracks can cause more damage to the ground surface. This could be a concern in sensitive environments or areas where ground preservation is a priority.
   
3. Noise: Steel tracks tend to be much noisier than rubber tracks, which can be distracting for operators and may contribute to increased wear on other components of the machine.
   
4. Weight: Steel tracks are heavier than rubber tracks, which can affect the overall weight and balance of the machine. This could impact the ASV PT100’s maneuverability and fuel efficiency.
   
5. Ride Comfort: Steel tracks can result in a rougher ride compared to rubber tracks. This can lead to operator fatigue, particularly on long workdays.
   

Key Considerations for Installing Steel Tracks on the ASV PT100
If you’ve decided to move forward with installing steel tracks on your ASV PT100, there are several important factors to consider before proceeding with the modification.
1. Compatibility
Not all steel tracks are designed to fit every model of skid steer or track loader, including the ASV PT100. It’s essential to ensure that the steel tracks you select are compatible with your machine’s undercarriage. Compatibility checks typically involve verifying the track width, track pitch, and the grousers (the teeth on the track that provide traction).
2. Maintenance Requirements
Steel tracks require more maintenance than rubber tracks due to their tougher nature. For instance, the steel itself is more susceptible to corrosion, especially when exposed to moisture or harsh chemicals. It’s crucial to inspect the tracks regularly for rust, wear, or any other damage.
Here are some general maintenance tips for steel tracks:

• Lubrication: Ensure that the tracks are regularly lubricated, especially the pins and bushings, to avoid premature wear.
  
• Track Tension: Just like rubber tracks, steel tracks need to be kept at the correct tension. Over-tightening can lead to faster wear, while under-tightening can cause the track to slip off.
  
• Cleaning: Keep the tracks clean by regularly washing off dirt and debris, which can contribute to rust formation.
  

3. Ground Conditions
As mentioned earlier, steel tracks are designed for tougher conditions. However, it's important to consider the type of terrain you’ll be working on. Steel tracks are better suited for environments like:

• Rocky surfaces
  
• Icy or frozen ground
  
• Construction or mining sites with rough surfaces
  

If you're working on delicate surfaces, such as soft landscaping or finished asphalt, steel tracks might not be the best option due to the potential for ground damage.
4. Impact on Performance
Switching to steel tracks will impact several aspects of your machine's performance, including:

• Speed: Steel tracks may reduce the overall speed of the machine compared to rubber tracks. The increased weight and rigidity of the tracks can make the machine slower to accelerate.
  
• Maneuverability: Steel tracks can make the ASV PT100 less agile, especially in tight spaces. If your worksite requires frequent turns or rapid movement, steel tracks might not be the best choice.
  
• Fuel Efficiency: The added weight of steel tracks may result in decreased fuel efficiency. While this might not be a major issue for heavy-duty tasks, it's something to keep in mind if you need to maintain operational cost efficiency.
  

Alternative Options for Enhancing Track Performance
If you’re looking for increased durability and performance but want to avoid the potential drawbacks of steel tracks, there are a few alternative options to consider:

• Rubber-Track Pads: For operators who need to protect the ground but still want the durability of steel, rubber track pads can be a good compromise. These pads fit over the existing rubber tracks, providing extra protection without the heavy weight and noise of steel tracks.
  
• Upgraded Rubber Tracks: If you need better traction but don’t want to switch to steel, consider upgrading to high-performance rubber tracks designed for tougher conditions.
  

Conclusion
Choosing steel tracks for your ASV PT100 can significantly enhance its durability and performance in challenging environments. However, the decision to switch from rubber to steel should be made with careful consideration of the specific conditions in which you operate. While steel tracks offer enhanced traction and longevity, they come with challenges such as cost, weight, and potential damage to the ground.
By ensuring compatibility, maintaining the tracks properly, and considering the ground conditions, you can maximize the benefits of steel tracks for your ASV PT100 and improve your machine's overall performance.