DIY Tool Carrier for Heavy Equipment

[MikePhua]

In the world of heavy machinery, adaptability and customization are key to getting the most out of your equipment. One such customization is the DIY tool carrier. A tool carrier is an attachment or modification made to a piece of heavy equipment to enhance its versatility. By building your own tool carrier, you can customize it to fit your specific needs and save on the cost of purchasing a commercial solution.
Building a DIY tool carrier can be a rewarding project that adds significant functionality to your equipment, especially if you’re working with a skid steer, tractor, or mini loader. This guide will take you through the process of creating your own tool carrier, discuss essential components, tools, and considerations, and offer tips on ensuring long-term durability.
What is a Tool Carrier?
A tool carrier is an attachment system for heavy machinery that allows the operator to quickly swap out different tools and attachments for various tasks. These attachments can range from bucket and forks to more specialized implements like tree spades or brush cutters.
Tool carriers are commonly used in skid steer loaders and compact tractors, as they improve the machine's flexibility by allowing it to handle multiple types of work without requiring different pieces of equipment.
Why Build a DIY Tool Carrier?
There are several reasons why a DIY tool carrier might be the best option for you:

1. Cost Savings: Purchasing a pre-made tool carrier can be expensive, especially for specialized equipment. A DIY build can save you a significant amount of money, provided you already have access to the necessary tools and materials.
   
2. Customization: By building your own carrier, you can ensure it fits the exact specifications you need for your machine and your tasks. You can also design it to be more rugged or lightweight, depending on your requirements.
   
3. Learning Experience: Building a tool carrier from scratch or from a kit can be an excellent learning opportunity. It allows you to understand the functionality of your machine better and get hands-on experience with custom fabrication.
   
4. Durability and Longevity: When you build your own tool carrier, you control the quality of materials used. This means you can choose high-strength steel or other durable materials to ensure the carrier is built to last.
   

Materials Needed for Building a Tool Carrier
Before diving into the build process, you need to gather the necessary materials. Depending on the complexity of your design, the list can vary, but here are some essentials:

1. Steel Plate: The base of the tool carrier will likely require steel plate for added strength and durability. Choose a thickness of at least 3/16-inch for robust support.
   
2. Steel Tubing: Steel tubing can be used for the frame structure. Square tubing is particularly useful for providing strength while minimizing weight.
   
3. Pins and Fasteners: These will be needed to secure the tool carrier to the equipment. Depending on the design, you may also need quick-connect pins for easier attachment and detachment.
   
4. Welding Supplies: To weld the components together, you’ll need a welder, welding rods, and safety equipment such as a welding helmet and gloves.
   
5. Hydraulic Connections: If your tool carrier requires hydraulic connections for tools like grapples or augers, you will need to incorporate hydraulic fittings, hoses, and couplers.
   
6. Paint and Coating: Once the tool carrier is assembled, it’s a good idea to coat it with rust-resistant paint or powder coating to protect it from the elements.
   

Tools Needed for the Build
Building a DIY tool carrier requires specific tools for fabrication, welding, and assembly:

1. Welding Machine: For joining metal components, a MIG welder or stick welder will be sufficient. Ensure that you have the correct settings for the type of steel you're working with.
   
2. Angle Grinder: An angle grinder is essential for cutting and smoothing metal edges. It is also useful for cleaning up welds and preparing surfaces for welding.
   
3. Drill and Drill Bits: A drill with various-sized bits will be needed to make holes for bolts or pins.
   
4. Measuring Tools: A tape measure, square, and level will be necessary to ensure the tool carrier is aligned and built to the right dimensions.
   
5. Cutting Torch or Plasma Cutter: If you’re working with thicker steel, a plasma cutter or cutting torch can make cutting more efficient.
   
6. Hydraulic Tools (if applicable): For any hydraulic work, a hydraulic pump and hydraulic hoses may be needed to connect the carrier to the machine.
   

Step-by-Step Guide to Building the Tool Carrier
1. Design the Tool Carrier
Before cutting any materials, start by designing your tool carrier. Sketch the layout, including the dimensions and mounting points for your machine. Ensure that the carrier will fit snugly onto your loader or tractor while providing enough space for the attachments you intend to use. Consider the following:

• Weight distribution: The tool carrier should be designed to distribute weight evenly across the machine for balance.
  
• Attachment points: Make sure the carrier includes reliable attachment points for the tools you plan to use.
  
• Adjustable mounting: If you want flexibility, design an adjustable mount system that can accommodate a variety of tools.
  

2. Cut and Shape the Steel Components
Using your design as a guide, begin cutting your steel components. Measure carefully and ensure that the pieces are cut to the correct length. Once you’ve cut the pieces, use the angle grinder to smooth out the edges.

• Weld the frame: Begin by welding the frame together. Ensure that all joints are square and aligned to prevent distortion during the welding process.
  

3. Assemble the Carrier
Next, begin assembling the parts of the carrier. If you're working with a frame made of square tubing, start by welding the frame into place. Then, attach any additional components such as mounting plates or reinforcements.

• Check for fit: Before securing everything, check that the carrier fits your loader or tractor as intended.
  
• Drill mounting holes: Once the frame is secure, drill holes for the bolts or pins that will attach the tool carrier to the machine. These should be precisely aligned to ensure ease of attachment and removal.
  

4. Install Hydraulic Components (if needed)
If your design includes hydraulic attachments, install the hydraulic lines and fittings. Ensure that the hoses are securely attached and that no leaks are present. This step is critical for functionality, especially if you plan to use hydraulic-powered tools.
5. Paint and Protect the Carrier
Once the tool carrier is assembled, it's time to protect it from the elements. Apply a layer of rust-resistant paint or powder coating to all exposed metal surfaces. This will not only give it a professional appearance but also prevent rust and corrosion over time.
6. Test the Tool Carrier
Before using the tool carrier on your machine, perform a series of tests to ensure it functions properly. Attach a few different tools to the carrier and ensure they fit securely. Check for any signs of instability or difficulty in attaching/detaching tools.
Troubleshooting and Tips

• Weight Considerations: Ensure the carrier is not too heavy, as it could affect the performance of your machine. The materials you choose should provide strength without adding excessive weight.
  
• Secure Attachments: If tools are not staying attached properly, inspect the pins and bolts for wear and ensure they are the right size for the tool carrier.
  
• Hydraulic Leaks: Regularly inspect hydraulic lines and connections to prevent leaks that could impair functionality.
  

Conclusion
Building a DIY tool carrier is a practical and cost-effective way to enhance the versatility of your equipment. By using quality materials and following the right design principles, you can create a carrier that meets your specific needs, whether you’re working on a farm, construction site, or landscaping project. The flexibility to quickly swap attachments increases productivity and makes your machine more capable in various tasks. With a little effort and the right tools, you can create a tool carrier that adds long-term value to your machinery.