6 hours ago
Issue Overview
During routine maintenance of a Takeuchi TB135 compact excavator’s final drives, a discrepancy was noticed: one side contained clean oil, while the other side’s oil appeared blackened with a burnt smell. Such symptoms often indicate improper oil type use, contamination, or overheating.
Recommended Oil Specifications
Owners have reported that sticking to recommended synthetic 85W-140 oils from reputable brands like Mobil, Shell Spirax, or Castrol results in prolonged final drive life and smoother operation. While synthetic oils cost more initially, reduced maintenance frequency and prevented breakdowns yield better lifecycle costs.
Conclusion
For Takeuchi TB135 and similar models, using the correct final drive oil is essential to preserve component integrity and machine reliability. The presence of burnt or black oil is a warning sign that should prompt immediate corrective action with appropriate synthetic gear oils. Consistent adherence to maintenance intervals and quality lubricants enhances performance and extends the operational lifespan of these vital transmissions.
During routine maintenance of a Takeuchi TB135 compact excavator’s final drives, a discrepancy was noticed: one side contained clean oil, while the other side’s oil appeared blackened with a burnt smell. Such symptoms often indicate improper oil type use, contamination, or overheating.
Recommended Oil Specifications
- Takeuchi typically recommends SAE 85W-140 synthetic gear oil for final drives, which offers excellent high-temperature stability and extreme pressure protection essential for planetary gear components.
- The oil fills are relatively small, about 1 liter (approximately 1 quart) per final drive, underscoring the importance of using high-quality oil to ensure component longevity.
- Synthetic oils are favored over basic GL-4 oils due to better shear stability and longer service life, especially under the high load and temperature cycles that final drives encounter.
- Black, burnt-smelling oil points to thermal breakdown and potential loss of lubricating properties.
- Degraded oil contributes to accelerated wear, seal damage, and increased risk of gear failures.
- Unequal oil condition between the two final drives can signal a previous improper maintenance event or leakage allowing contaminants ingress.
- Always drain the final drives fully before refilling to prevent mixing oils that may not be compatible.
- Inspect oil for metal shavings or debris indicating internal wear or impending failure.
- Maintain proper oil levels according to manufacturer’s fill marks on the final drive casing.
- Perform scheduled oil changes at recommended intervals to ensure fresh, uncontaminated lubricant.
- Final Drive: The gearbox assembly transferring power from the drive motor to the tracks or wheels, multiplying torque.
- Planetary Gear System: Compact gear assembly used in final drives to provide high torque multiplication with durable load distribution.
- SAE 85W-140: Viscosity grade indicating oil thickness at cold (85W) and high temperature (140) conditions, suitable for heavy gear loads.
- GL-4/GL-5: API service classifications for gear oils, with GL-5 offering higher extreme pressure additives needed for hypoid gears.
- Using generic or automotive gear oils not meeting manufacturer specs can lead to premature drive damage.
- Some maintenance personnel mistakenly use engine oil or hydraulic fluid which are unsuitable for final drive gear lubrication.
- If oil contamination or degradation is detected, perform immediate oil flush and replacement to avoid extensive component wear.
- Regular monitoring of oil condition can catch wear early, allowing for planned repairs rather than catastrophic failures.
Owners have reported that sticking to recommended synthetic 85W-140 oils from reputable brands like Mobil, Shell Spirax, or Castrol results in prolonged final drive life and smoother operation. While synthetic oils cost more initially, reduced maintenance frequency and prevented breakdowns yield better lifecycle costs.
Conclusion
For Takeuchi TB135 and similar models, using the correct final drive oil is essential to preserve component integrity and machine reliability. The presence of burnt or black oil is a warning sign that should prompt immediate corrective action with appropriate synthetic gear oils. Consistent adherence to maintenance intervals and quality lubricants enhances performance and extends the operational lifespan of these vital transmissions.
