How to Safely Float a Volvo Excavator: Best Practices and Considerations

[MikePhua]

Volvo Excavators are known for their performance, durability, and versatility in various construction and mining projects. However, when it comes time to move them, especially across bodies of water or uneven terrain, the process of "floating" an excavator requires special techniques to ensure safe transport. Floating an excavator, particularly a Volvo, involves transporting the equipment on water or across an area that can't be accessed by regular roads or trailers.
In this article, we’ll discuss the best practices, considerations, and important steps when floating a Volvo excavator. Whether it’s for moving heavy equipment across a river, pond, or a flooded construction site, knowing the right methods and precautions can make the difference between a successful transport and potential damage.
Understanding the Need to Float an Excavator
When we talk about "floating" a Volvo excavator, it doesn’t necessarily mean that the excavator will be floating freely on the water like a boat. Rather, the term refers to the process of moving the excavator across a body of water, either using a barge, pontoon, or purpose-built flotation platform. This is usually done when the terrain is too difficult to navigate using conventional means, such as land-based towing or driving.
The reasons for floating an excavator include:

• Accessing remote construction sites: Sometimes, projects are located in areas where traditional roads or bridges don’t exist, and the only way to access the site is by water.
  
• Flooded or swampy areas: Excavators are often required in flood-prone areas, swamps, or marshes, and floating can be the best option for getting the equipment to work sites.
  
• Transporting over water obstacles: Rivers, lakes, or other large water bodies may require floating equipment to cross safely without risking damage to the excavator.
  

Preparing for the Floating Process
Before embarking on the floating process, there are a few steps you should take to prepare the Volvo excavator for transport. Proper preparation is key to ensuring the safety of both the equipment and the environment around it.

1. Inspect the Excavator
   The first step is to ensure that the excavator is in proper working condition. This includes checking the engine, hydraulics, and fuel systems. A malfunctioning machine during transport could result in more significant issues when it reaches its destination.
   Key components to check:
   • Hydraulic fluid levels and condition.
     
   • Fuel tank for leaks.
     
   • Engine and electrical systems.
     
   • Tracks and undercarriage for wear or damage.
     
   • Any necessary attachments that may be in use during the floating process (e.g., buckets or grapples).
     
2. Choose the Right Floating Platform
   Depending on the size and weight of the Volvo excavator, you'll need to select the right floating platform or barge. The platform must have a weight rating that exceeds the weight of the excavator, ensuring it can handle the load without risk of capsizing or damaging the equipment.
   Types of platforms include:
   • Flatbed barges: Commonly used for larger excavators, they provide a stable surface for loading and unloading.
     
   • Pontoon boats: Used for smaller equipment or in areas with less water depth.
     
   • Specialized flotation systems: These are custom-built platforms designed to carry heavy construction machinery across bodies of water.
     
3. Secure the Excavator
   Once on the floating platform, the excavator needs to be securely fastened to prevent movement during transit. Using high-strength chains, straps, or specialized securing mechanisms ensures the equipment stays in place.
   Important tips:
   • Use multiple securing points: Attach the chains or straps to the designated lifting points on the excavator.
     
   • Ensure the straps are tight but not damaging the machinery. Allow for slight movement, but prevent excessive rocking or shifting.
     
   • Position the excavator centrally on the platform to maintain balance.
     
4. Balance the Load
   Proper weight distribution is crucial when floating any heavy machinery. Uneven loading can result in tipping or instability, which is particularly dangerous in open water. Always ensure the excavator is loaded symmetrically on the floating platform to prevent tipping.
   Best practices:
   • Place the heaviest part of the excavator (usually the engine side) centrally to maintain stability.
     
   • If necessary, balance the load by adding weights or using counterbalancing equipment on the floating platform.
     

Navigating the Water
Once the Volvo excavator is secured, the next challenge is navigating the water. The movement of the platform, whether it’s across a river, lake, or swampy area, requires careful handling to avoid hazards like rocks, low-clearance obstacles, or sudden weather changes.

1. Weather Conditions
   Always check the weather forecast before attempting to float the excavator. High winds, storms, or unexpected waves can pose serious risks to the stability of the platform and equipment.
   Tip: Avoid transporting equipment during adverse weather conditions, especially during thunderstorms, or if the wind speed exceeds safe levels for floating.
   
2. Depth and Obstacles
   Before setting off, make sure that the water path is clear of obstacles such as submerged rocks, branches, or shallow areas that could damage the floating platform or impede progress.
   Tip: Use a depth gauge or sonar technology to ensure that the water is deep enough to avoid grounding the platform. If necessary, scout the waterway before transporting the excavator.
   
3. Speed and Navigation
   Maintain a steady, controlled speed while floating. Fast speeds can cause the equipment to shift or create instability, while slow speeds may increase the risk of grounding or damage.
   Tip: Stay close to the shore if possible, especially when passing through shallow areas. If you need to cross wide bodies of water, a tugboat or other means of propulsion may be required.
   

Unloading the Excavator
Once the Volvo excavator reaches its destination, the unloading process must be conducted carefully to prevent any damage. The same care that went into securing the equipment should be applied when disembarking the excavator from the floating platform.

1. Lowering the Excavator
   Use the excavator's hydraulic system to gently lower it onto the ground or another transport vehicle. Ensure that the ground is stable and able to support the weight of the machine.
   Tip: If the ground is soft or muddy, use mats or other stabilization materials to help the excavator move safely.
   
2. Final Check
   Once the machine is unloaded, perform a final check to ensure there is no water damage or mechanical malfunction from the floating process.
   

Considerations for Long-Term Use of Floating Systems
If you frequently need to transport Volvo excavators or similar heavy equipment across water, investing in a specialized floating system may be a worthwhile consideration. These systems are built to accommodate various types of construction machinery, making them more efficient and safer for regular use.
Conclusion: Mastering the Art of Floating Your Volvo Excavator
Floating a Volvo excavator can be a complex process, but with proper planning, the right equipment, and careful execution, it can be done safely and efficiently. Whether you're navigating rivers, marshes, or flooded construction zones, the key to success lies in preparation, equipment selection, and navigation techniques. By following these steps, you can ensure the safe transport of your excavator, avoiding potential damage and minimizing downtime on the job.
Always remember: safety comes first, so don’t hesitate to call in professionals or use specialized equipment if needed to ensure the stability and protection of both the excavator and the environment around it.