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  Bobcat 753 Engine Removal: Fixing Leaks and Fan Drive Issues
Posted by: MikePhua - 07-05-2025, 02:52 AM - Forum: General Discussion - No Replies

The user of a Bobcat 753 skid steer loader noticed oil leaks during engine operation, as well as issues with the fan drive system, causing abnormal engine temperatures. To resolve these problems, the user decided to pull the engine and address the oil leaks and fan drive issues.
Troubleshooting and Repair Steps

  1. Engine Removal
    The first step was to remove the engine to inspect the source of the oil leaks. During the teardown, the user checked various engine components, especially oil seals, gaskets, and connecting hoses, for wear or damage.
  2. Repairing the Oil Leak
    Oil leaks are commonly caused by worn-out seals or damaged gaskets. The user discovered that the oil seal at the bottom of the engine was worn and needed replacing. Additionally, the seals on the oil lines and connections showed signs of aging, so these were replaced to prevent further leaks.
  3. Inspecting the Fan Drive System
    The fan drive issue was traced back to a worn fan drive belt and a potentially faulty fan motor. The user checked the fan motor and drive belt, discovering the belt was loose and cracked, requiring replacement. The fan motor itself was in good condition, but the user checked the electrical connections to ensure stable power supply to the motor.
  4. Replacing Damaged Components
    After diagnosing the issues, the user replaced the worn oil seals, gaskets, seals, and fan drive belt. They ensured that all new components were properly installed, and tightened all bolts and connections to ensure reliability.
Conclusion
The oil leaks and fan drive issues on the Bobcat 753 skid steer loader were caused by worn oil seals, gaskets, and the fan drive belt. By removing the engine and systematically inspecting each component, the user successfully fixed the issues. After replacing the damaged parts, the machine resumed normal operation without further oil leaks or temperature problems.

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  Heavy Equipment Heater Installation Guide
Posted by: MikePhua - 07-05-2025, 02:51 AM - Forum: General Discussion - No Replies

In the discussion, users shared their experiences with installing heaters on heavy equipment. Cold weather can severely impact the startup and operation of machinery, which is why many users choose to install heaters to improve performance in freezing conditions.
Installation Requirements and Heater Selection
The choice of heater depends on the equipment's environment and model. Users need to select a heater based on the size of the equipment, the type of engine, and the severity of the cold weather. For larger machines, liquid heaters might be a good option, while smaller units may be better suited for electric heaters. The heater’s power and type should be adjusted according to the specific needs of the equipment.
Heater Installation Location
The location of the heater is crucial for its effectiveness. To ensure that the heater operates efficiently, users should choose a place that will evenly warm the engine. Typically, the heater needs to be installed in the engine cooling system or placed near the engine to ensure the whole system benefits from the heat.
When installing the heater, make sure the power lines and connections are secure to avoid short circuits or poor contact. Additionally, ensure that the heater doesn’t obstruct the functioning of other components.
Installation Steps

  1. Choose the Right Heater: Select a heater based on the equipment type, environmental conditions, and heating needs.
  2. Determine the Installation Location: Choose a location that will evenly warm the engine, usually in the engine cooling system or surrounding area.
  3. Ensure Safe Power Connection: Make sure the power connection for the heater is correct and stable to avoid electrical issues.
  4. Test Heating Effectiveness: After installation, test the heater to ensure it’s functioning properly and delivering the expected heating performance.
Heater Maintenance
Once the heater is installed, it’s crucial to regularly check its operation and ensure the connections are secure. Over time, the electrical wires and connections of the heater may wear out, leading to poor contact or insufficient power. Therefore, it's essential to perform periodic checks, especially before the colder seasons, to ensure the heater continues to work efficiently.
Conclusion
Installing a heater is essential for ensuring heavy equipment operates reliably in cold weather. By choosing the right heater, installing it correctly, and performing regular maintenance, users can significantly enhance their equipment’s performance in low temperatures, preventing issues such as difficult starts or unstable operation that can disrupt work progress.

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  Case 440 Series 1 Heating Issue and Solution
Posted by: MikePhua - 07-05-2025, 02:51 AM - Forum: General Discussion - No Replies

Users of the Case 440 Series 1 skid steer loader have reported issues with the heating system, particularly in colder work environments where the cab fails to generate adequate heat, causing discomfort for the operator. The heating system failure can be caused by several factors, such as electrical problems or heater malfunctions.
Troubleshooting Steps

  1. Check Heater Switch and Control Panel
    First, check the heater switch and control panel to ensure the heater is set to the correct operating mode. Try adjusting the temperature and fan speed to see if any response occurs.
  2. Check Fuses and Electrical Circuits
    If the heater does not respond, it may be due to a blown fuse or electrical circuit issue. Inspect the relevant fuses and ensure all circuit connections are secure and undamaged.
  3. Check Coolant Temperature
    In some machines, the coolant temperature can affect the heater's functionality. Check the coolant temperature to ensure it is within the normal range. If the temperature is too low, the heating system may not function properly.
  4. Check Heater Fan and Motor
    A malfunctioning heater fan or motor is a common cause of heating issues. Inspect whether the fan is operating correctly and listen for any unusual sounds or signs of the motor seizing. If the fan or motor is faulty, it may need to be replaced.
Replacing Heater System Components
If the heater itself or any of its internal components, such as the motor, fan, or resistor, is found to be damaged during troubleshooting, replacement may be necessary. Be sure to select parts that are compatible with the Case 440 Series 1.
Conclusion
The heating issue in the Case 440 Series 1 may stem from several causes, including problems with the control panel, fuses, electrical circuits, coolant temperature, or heater components. By systematically checking these elements, users can identify the root cause and take appropriate action. If components of the heating system are damaged, they should be replaced.

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  Bobcat 863 Fuel Supply Issue Solution
Posted by: MikePhua - 07-05-2025, 02:50 AM - Forum: General Discussion - No Replies

The Bobcat 863 is experiencing a fuel supply issue that is preventing the machine from starting or running properly. Users in the discussion mention that despite checking the fuel system, the machine still isn’t getting enough fuel to operate, causing the engine to fail to start.
Initial Diagnosis
According to the discussion, the root cause of the issue may lie in the fuel pump, fuel filter, or fuel lines. The most common reasons include a faulty fuel pump or a clogged fuel filter, which prevent fuel from reaching the engine. Users are advised to first check the fuel pump’s functionality to ensure it is operating correctly. If the fuel pump is fine but the issue persists, inspecting the fuel filter for blockages is the next step.
In-Depth Check of Fuel Lines
In addition to the fuel pump and filter, the fuel lines could also be the culprit. Over time, fuel lines may accumulate debris or develop leaks. Users need to carefully inspect each connection point of the fuel lines to ensure there are no cracks or looseness. It’s also crucial to check for air in the fuel lines, as air can disrupt the flow of fuel and prevent the engine from starting.
Other Potential Issues
The discussion also highlights that if the fuel system hasn’t been fully purged of air, fuel may not flow into the engine. In this case, users should try using a manual bleeder to remove air from the fuel system, ensuring that fuel flows smoothly into the engine.
Additionally, the fuel injection system is another potential failure point. If the injectors or related electronic components are malfunctioning, fuel may not be delivered correctly to the engine. Checking the injectors and related wiring is another necessary step.
Solution Steps

  1. Check the Fuel Pump: Ensure the fuel pump is working properly.
  2. Clean or Replace the Fuel Filter: Inspect the fuel filter for blockages and clean or replace it if necessary.
  3. Inspect Fuel Lines: Check for leaks or blockages in the fuel lines and ensure there is no damage.
  4. Purge Air from the System: Use a manual bleeder to remove any air trapped in the fuel system.
  5. Check Injectors and Electrical System: Inspect the injectors and electrical system to ensure they are functioning properly.
Conclusion
The fuel supply issue on the Bobcat 863 is typically related to the fuel pump, fuel filter, fuel lines, or air in the system. By systematically troubleshooting these components, users can quickly identify the root cause and take appropriate action to restore the machine’s functionality. If the problem persists, it is recommended to contact a professional mechanic for further assistance.

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  Takeuchi TL8 Display Screen Dim Issue and Solution
Posted by: MikePhua - 07-05-2025, 02:50 AM - Forum: General Discussion - No Replies

The display screen of the Takeuchi TL8 skid steer loader may dim over time, making it difficult for the operator to read the information displayed. The reduced screen brightness could be due to a display malfunction, power issues, or other hardware failures.
Troubleshooting Steps

  1. Check Display Brightness Settings
    Before addressing the issue, it's essential to ensure that the display brightness settings are not set too low. The user can check the control panel on the machine to ensure the brightness is set to an appropriate level.
  2. Check Battery Voltage
    Low battery voltage could lead to reduced screen brightness, especially when the machine's battery is low. If the battery voltage is found to be under the normal range, it's recommended to recharge or replace the battery.
  3. Check Power Connections
    Ensure the display's power connection is stable. Loose power cables or poor connections could result in the screen malfunctioning. Check all connection points to ensure they are secure and undamaged.
  4. Check Backlight
    Many displays use backlighting to enhance readability. If the backlight system fails, it can cause the screen to dim. In this case, the backlight bulb or circuit might need to be checked.
Display Replacement
If the issue persists after troubleshooting, it may be necessary to replace the display. When selecting a replacement, make sure it is compatible with the Takeuchi TL8 and can handle the machine's power requirements.
Conclusion
The dimming of the Takeuchi TL8 display screen could be caused by various factors, including brightness settings, battery voltage, power connections, or backlight failure. By systematically checking these issues, users can pinpoint the cause. If all checks fail to resolve the problem, the display may need to be replaced.

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  Bobcat 259B3 Ignition Panel Removal and Main Fuse Blowing Issue Solution
Posted by: MikePhua - 07-05-2025, 02:48 AM - Forum: General Discussion - No Replies

A user on the panswork forum reported an issue with the Bobcat 259B3 skid steer where the main fuse kept blowing during startup. This issue is often related to the ignition panel or the electrical system, and the user found that removing the ignition panel was necessary to address the problem.
Ignition Panel Removal
The process of removing the ignition panel for the Bobcat 259B3 involves a few key steps:

  1. Disconnect the Power – Before performing any electrical work, it's essential to disconnect the power to prevent electrical shocks or short circuits.
  2. Remove the Seat and Panel Housing – To access the ignition panel, the seat and surrounding panel housing must be removed. This typically requires a wrench or screwdriver to remove the securing screws.
  3. Locate the Panel Fastening Screws – Once the seat and outer housing are removed, the fastening screws for the ignition panel will be visible. Use the appropriate tool (usually a cross screwdriver or wrench) to loosen and remove these screws.
  4. Remove the Ignition Panel – After loosening the screws, the ignition panel can be removed. During the removal process, it’s important to label or take notes on the wiring connections to ensure proper reassembly.
Main Fuse Blowing Causes Analysis
The user in the forum pointed out several potential causes for the main fuse blowing frequently:
  1. Electrical Short Circuit – One of the most common causes is an electrical short circuit, which could be caused by damaged wires, loose connections, or faulty electrical components.
  2. Ignition Panel Malfunction – If there is an internal fault in the ignition panel's electrical components, it can cause an overload and blow the main fuse.
  3. Incorrect Fuse Rating – If the installed fuse is not the correct rating, it can cause an overload or short circuit, resulting in the fuse blowing.
  4. Battery Failure – A faulty or aged battery may also cause excessive current flow, leading to the main fuse blowing.
Solution Methods
Based on the experiences shared by forum users, here are some effective methods for resolving the main fuse issue on the Bobcat 259B3:
  1. Check Electrical Wiring – Carefully inspect all electrical wiring to ensure there are no worn, damaged, or short-circuited sections. If any issues are found, repair or replace the damaged parts.
  2. Inspect the Ignition Panel – If the ignition panel is suspected to be the source of the issue, it’s best to perform a more thorough inspection or replace the ignition panel to ensure the internal electrical components are functioning correctly.
  3. Use Correct Fuse Rating – Refer to the Bobcat 259B3 user manual to ensure the correct fuse rating is being used. If an incorrect fuse was installed, replace it with the proper one.
  4. Check the Battery Voltage – Ensure that the battery voltage is within normal operating levels. If the battery is old or faulty, consider replacing it.
Conclusion
When the Bobcat 259B3 experiences main fuse blowing issues, removing the ignition panel may be the first step in troubleshooting. By checking for electrical short circuits, ignition panel malfunctions, battery issues, and ensuring the correct fuse is used, the issue can be effectively diagnosed and fixed. For mechanics, following the correct removal and inspection steps ensures that the problem can be quickly identified and resolved, preventing further damage to the equipment.

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  Kioti vs. Hyundai Skid Steer
Posted by: MikePhua - 07-05-2025, 02:48 AM - Forum: General Discussion - No Replies

Choosing the right skid steer loader can be a daunting task, especially when faced with multiple brands that offer a wide range of features and price points. Kioti and Hyundai (Hyundai Construction Equipment) are two popular brands in the skid steer market. Both offer high performance and reliability but with different strengths and weaknesses. This article summarizes user experiences and opinions to help potential buyers make an informed decision.
Advantages of Kioti Skid Steers

  1. Great Value for Money
    Kioti skid steers are known for their competitive pricing, offering high efficiency and reliable performance at a more affordable rate compared to some other big-name brands. This makes them an attractive option for buyers on a budget.
  2. Simple Maintenance
    Kioti machines are designed with ease of maintenance in mind. Many users report that the machines are easy to service and maintain, with detailed operator manuals and readily available parts. This can be especially appealing for owners who prefer to handle basic repairs themselves.
  3. Compact Design
    Kioti skid steers have a compact design, which makes them ideal for working in tight spaces. This flexibility and maneuverability are a huge plus for urban construction or farming operations where space is limited.
Disadvantages of Kioti Skid Steers
  1. Lower Power and Load Capacity
    While Kioti skid steers offer solid performance, they are not as powerful or capable of handling heavy loads compared to other brands. In high-demand or heavy-duty work environments, Kioti machines may fall short in terms of lifting power and overall performance.
  2. Hydraulic System Issues
    Some users have reported problems with the hydraulic systems in Kioti skid steers, particularly after extended use. Issues such as oil leaks or reduced hydraulic efficiency, while not common, have been noted by certain operators.
Advantages of Hyundai Skid Steers
  1. Strong Power and Performance
    Hyundai skid steers are known for their powerful engines and high load capacities. These machines perform exceptionally well in heavy-duty tasks, providing excellent lifting power and operating efficiency. Hyundai’s robust hydraulic systems further enhance their ability to handle tough jobs.
  2. Advanced Technology
    Hyundai skid steers often come equipped with advanced technology, such as digital operation panels, intelligent hydraulic systems, and improved fuel management systems. These features make the machines easier to operate and more fuel-efficient, enhancing overall productivity.
  3. Better Stability
    Hyundai skid steers are designed with superior stability, particularly when working on uneven or rough terrain. The machines are built to provide a smoother and more stable ride, reducing operator fatigue and improving safety during operation.
Disadvantages of Hyundai Skid Steers
  1. Higher Price
    One of the main drawbacks of Hyundai skid steers is their higher cost compared to other brands like Kioti. While the performance and technology may justify the price, it could be a significant investment for buyers with tighter budgets.
  2. Complex Maintenance
    Hyundai machines, though high-performing, are generally more complex to maintain and repair. Specialized parts and technical knowledge may be required for servicing, and owners may need to rely more on professional technicians for repairs.
Conclusion
Both Kioti and Hyundai skid steers have their unique advantages and drawbacks. Kioti offers a more affordable solution with great value for money, making it an excellent choice for those on a budget or looking for a machine that is easy to maintain. On the other hand, Hyundai skid steers excel in power, performance, and advanced features, making them ideal for heavy-duty tasks and complex job sites, though at a higher price point. Ultimately, the choice between the two will depend on the buyer's budget, usage requirements, and performance needs.

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  Bobcat 743 Starter Issues
Posted by: MikePhua - 07-05-2025, 02:45 AM - Forum: General Discussion - No Replies

The Bobcat 743 skid steer loader is a versatile and widely used machine in construction and agriculture. However, like all machinery, it is prone to occasional startup issues. Starter problems are among the most common issues operators face. This article summarizes the common causes of starting problems in the Bobcat 743 and provides troubleshooting steps to help diagnose and resolve these issues.
Common Starter Problems
Bobcat 743 starter issues are often linked to electrical problems, fuel system failures, or issues with the starter motor itself. The most common problems include no response when attempting to start the engine, difficulty cranking, or the engine failing to start entirely.
Battery and Electrical System Checks

  1. Low Battery Power
    One of the most common reasons for starting failure is a weak or dead battery. If the battery voltage is too low, the starter motor won’t get enough power to start the engine. Check the battery voltage, and ensure that the battery is in good condition.
  2. Loose or Corroded Battery Cables
    Inspect the battery cables and terminals for loose connections or corrosion. Loose connections may prevent proper electrical flow, affecting the starting process. Tighten all connections and clean any corrosion from the battery terminals to ensure good electrical contact.
  3. Starter Relay Issues
    A faulty starter relay can also prevent the starter motor from receiving the signal to engage. Check the starter relay for proper operation. If it is defective, it will need to be replaced to restore the starting functionality.
Fuel System Checks
  1. Fuel Supply Problems
    If there is an issue with the fuel system, the engine may not start. Inspect the fuel pump, fuel lines, and fuel filters to ensure fuel is flowing freely to the engine. If the fuel pump is malfunctioning or if there are leaks in the fuel lines, they will need to be repaired or replaced.
  2. Fuel Quality
    Old or improperly stored fuel can cause starting issues. Ensure you are using fresh, clean fuel. Avoid using stale or contaminated fuel, which may cause the engine to fail to start or run poorly.
Starter Motor and Starting System
  1. Faulty Starter Motor
    If the battery and electrical system are working correctly, but the engine still doesn’t start, the issue might lie within the starter motor. Inspect the starter motor’s brushes, armature, and gears for wear or damage. If any of these parts are faulty, replacing the starter motor is necessary.
  2. Starter Motor Sticking
    Sometimes the starter motor can seize up, preventing the engine from starting. Check if the starter motor is rotating freely, and ensure there are no obstructions. If the motor is stuck, it may need to be serviced or replaced.
Checking the Ignition Switch and Control System
  1. Ignition Switch Failure
    A malfunctioning ignition switch can prevent the engine from starting. Test the ignition switch to ensure it is working properly and sending the correct signal to the starter motor. If the switch is faulty, it will need to be replaced.
  2. Control System Issues
    Problems in the control system, such as faulty sensors or wiring, can also cause the engine not to start. Inspect all related sensors and wiring for faults, shorts, or poor connections, and make sure that everything is functioning as it should.
Conclusion
Starter problems in the Bobcat 743 can stem from a variety of issues, including battery power, electrical connections, fuel system issues, and starter motor problems. By following the troubleshooting steps outlined above, operators can systematically diagnose and fix the issue. Regular maintenance, such as checking the battery, cleaning connections, and inspecting the starter motor, can prevent many starting problems. If the issue persists or seems complex, it’s advisable to contact a professional technician for a more thorough inspection and repair.

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  Bobcat 753 Hydraulic Test Kit Recommendations
Posted by: MikePhua - 07-05-2025, 02:45 AM - Forum: General Discussion - No Replies

On the panswork forum, a user inquired about recommendations for a hydraulic test kit for their Bobcat 753 skid steer. Hydraulic systems are critical for the proper operation of various attachments and components, so having the right tools to diagnose issues is essential for maintenance and troubleshooting.
Why a Hydraulic Test Kit is Important
Hydraulic systems often encounter issues such as low pressure, slow operation, or inconsistent movement, which can be challenging to diagnose without the proper tools. A hydraulic test kit helps users check parameters like pressure, flow rate, and system health, ensuring that the equipment is functioning optimally.
Recommended Hydraulic Test Kits
When searching for a hydraulic test kit for the Bobcat 753, it's essential to ensure compatibility with the machine’s system and specifications. Some users on panswork recommended the following test kits:

  1. Enerpac Hydraulic Test Kit
    • Enerpac is a well-known brand in hydraulic testing. Their kits are widely recommended due to their accuracy and durability. This kit includes pressure gauges, adapters, and hoses, which makes it a versatile option for testing various systems.
  2. BluePoint Hydraulic Test Kit
    • BluePoint, a subsidiary of Snap-On, offers hydraulic test kits that are reliable and easy to use. These kits are designed for mobile hydraulic systems and are compatible with many heavy machines, including the Bobcat 753.
  3. General Hydraulic Test Kit
    • For users looking for a more budget-friendly option, generic hydraulic test kits are also available. These kits typically include a pressure gauge, hose, and quick-connect fittings. They might not offer the same precision as high-end brands but can still provide basic diagnostics.
Key Features to Look For
When selecting a hydraulic test kit, users should keep the following features in mind:
  1. Pressure Range – Ensure the kit can handle the pressure requirements of the Bobcat 753's hydraulic system.
  2. Adaptability – Check that the kit comes with various adapters to fit the different ports on the machine.
  3. Durability – Look for a kit made from durable materials that can withstand the harsh conditions of construction and maintenance environments.
  4. Accuracy – A high-quality gauge with precise readings is essential for accurate diagnostics.
Conclusion
Having a hydraulic test kit for your Bobcat 753 is crucial for diagnosing and troubleshooting hydraulic system issues. The recommended kits from Enerpac, BluePoint, and generic brands are all excellent choices, depending on your budget and needs. By selecting a reliable test kit, users can ensure their equipment runs efficiently and avoid costly repairs.

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  CAT 226B No Power to Dash
Posted by: MikePhua - 07-05-2025, 02:44 AM - Forum: General Discussion - No Replies

On the panswork forum, a user reported that their CAT 226B skid steer was experiencing an issue where there was no power to the dash. This meant the vehicle’s electrical system was not functioning properly, and the operator could not read any information from the dashboard. This is a significant problem, as the dashboard provides crucial information for the operator about the machine's working condition.
Initial Checks and Troubleshooting
When dealing with this type of issue, the first step is to check the power supply. According to the user's description, the dash had no response, so the problem could be related to the electrical connections, fuses, or wiring.

  1. Check the Fuses
    • The user should start by checking the fuses related to the dashboard. The CAT 226B has several fuses, and one may have blown, cutting power to the dash. Fuses can burn out or wear down over time, so it’s important to check and replace them regularly.
  2. Inspect Electrical Connections
    • Next, inspect the electrical connections behind the dashboard to ensure they are not loose or damaged. Loose connections can prevent a stable current from reaching the dash, resulting in no display.
  3. Battery Voltage
    • Check the battery voltage to ensure it’s within the correct range. If the battery is too low or faulty, the entire electrical system may fail to power up. Make sure the battery is fully charged and in good condition.
  4. Check Grounding System
    • Grounding issues could also be a cause of the electrical failure. Ensure that the ground wire is securely connected and free of any corrosion or oxidation that might prevent proper electrical flow.
Solutions and Recommendations
By following the above troubleshooting steps, users can often resolve the no power to the dash issue themselves. If none of these checks reveal the cause of the problem, it’s recommended to contact a professional technician to further inspect the electrical system. The issue may lie deeper within the wiring or electrical components, requiring more detailed diagnostics.
Conclusion
The no power to the dash issue on the CAT 226B skid steer can typically be resolved by checking the fuses, electrical connections, battery voltage, and grounding. By following these steps, users can usually get their machine back in working order. However, if the issue persists, seeking professional assistance is recommended for a thorough inspection.

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