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User Experience with the Joint Venture Hitachi ZX250H-3G Excavator |
Posted by: MikePhua - 06-29-2025, 10:30 PM - Forum: Operator Talking
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Recently, we interviewed an operator in Changping District, Beijing, who has been using the joint venture Hitachi ZX250H-3G excavator for the past three years, with a total of 4300 hours of operation. Let's explore his experience and how this excavator performs in various work conditions.
Purchase Information
The operator's employer is from Shandong, and the Hitachi ZX250H-3G was purchased through financing in 2010 from Beijing Junma. The financing period is three years, with a total price of 1.3 million RMB, and the excavator has been in operation for 4300 hours. The loan has not yet been fully repaid.
Over the years, the employer has owned various brands of excavators, including two Shinsei 240 large excavators, a Doosan 225 excavator, and a Komatsu PC56 small excavator. While the loans for the previous excavators have been paid off and are currently profitable, the loan for the Hitachi ZX250H-3G remains outstanding.
When asked why the employer has purchased a mix of brands, the operator explained that it was due to fluctuating working capital. When funds were sufficient, the employer would opt for higher-priced brands, while more cost-effective brands were purchased during leaner times. For example, the Doosan 225 was purchased under such circumstances.
Operator Information
The operator, Wang, is from Zhangjiakou, Hebei, and is in his 30s. He has been working with his employer for many years and has extensive experience operating different brands of excavators, including the Shinsei, Doosan, and Komatsu machines.
Equipment Condition and Work Environment
Since its purchase in 2010, the Hitachi ZX250H-3G has run for 4300 hours. The majority of the work involves various small tasks such as trenching, land leveling, pipe laying, and landscaping. The machine has also been used on a few mining sites and for occasional crushing work. However, it has mostly handled short-term projects with minimal heavy-load operations. Wang is diligent about maintenance, so the excavator looks almost new.
The equipment is used for jobs like: - Earthmoving work: 1200 RMB per day
- Crushing work: 1800 RMB per day
- Crushing work (self-fueled): 3500 RMB per day
Work Efficiency and Fuel Consumption
When compared to the Shinsei excavators Wang has operated in the past, the Hitachi ZX250H-3G's speed is slightly slower, particularly in rotation and digging movements. However, Wang is quite satisfied with the excavator's digging power, especially when working with tough soil. The H-version mining arm provides ample power for earthmoving tasks.
Regarding fuel consumption:- The average fuel consumption for a full-day job is approximately 900 RMB.
- If the job site provides fuel, the operator increases the throttle to around 8 levels (out of 10) for better efficiency.
- When using personal fuel for the job, the throttle is lowered to about 5 levels to save costs while maintaining a slower, more precise pace.
The fuel is sourced from various providers, including Sinopec and PetroChina, as well as on-site suppliers. Thankfully, the direct-injection system on the ZX250H-3G has not experienced any fuel-related issues.
Product Performance and Issues
- Engine:
The Hitachi ZX250H-3G is equipped with the Isuzu AA-6BG1T direct-injection engine. It provides sufficient power and has operated smoothly without any overheating issues.
- Hydraulic System:
The hydraulic system has proven to be stable, with no major faults affecting work performance. The walking mechanism is powerful, but the rotational bearing has a slight gap in design, leading to less smooth and stable rotation.
- Work Equipment:
Overall, the work equipment is very sturdy and has been capable of handling various projects, including tough soil excavation.
- Other Components:
The alternator belt was recently replaced after it snapped during operation. Fortunately, the issue was detected in time, and a new belt was installed at a minimal cost.
After-Sales Service
Wang is not completely satisfied with the after-sales service from the dealer. When calling for assistance, the response time is usually one to two days. However, after the warranty expired, Wang has had little interaction with the dealer except for paying the remaining loan installments.
Parts and Maintenance
After the warranty period, the employer stopped purchasing original parts from the dealer to save costs. Instead, cheaper third-party parts are sourced from the parts market, especially for the air filter, engine oil filter, and fuel filter. Wang mentioned that despite using non-original parts, there has been no noticeable difference in performance. Maintenance intervals are slightly adjusted, with the operator performing maintenance a few hours earlier than the recommended schedule.
Summary
Wang's experience with the Hitachi ZX250H-3G highlights the excavator's stability and adaptability for various work conditions. Although it has a few minor issues such as the hydraulic oil pipe leakage and rotational smoothness, its overall performance is reliable, especially when dealing with tough soil and earthmoving tasks.
For those looking to invest in an excavator, the Hitachi ZX250H-3G stands out for its strong digging power and fuel efficiency. With proper maintenance and a mindful approach to operating costs, this excavator can be a solid investment for small to medium-scale projects.
Wang also noted that, like many other machine owners, his employer is facing challenges with recovering payments for completed projects. Despite this, Wang remains optimistic, acknowledging the financial pressure on the employer and hoping for smoother cash flow in the future.
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Real-World Use of the Hyundai R60-7 Excavator After 4,731 Hours |
Posted by: MikePhua - 06-29-2025, 10:25 PM - Forum: Operator Talking
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We recently spoke with a Hyundai R60-7 excavator owner, who has used the machine for 4,731 hours. In this article, we’ll share his insights into the machine's performance and how it has helped with his business operations.
Purchase Details
The owner of the Hyundai R60-7, Mr. Zhang, is from Xingtai, Hebei Province, and has been in the construction machinery industry for over six years. He has operated several excavators, including a Sunward SWE50 mini excavator, two used Komatsu PC56-7 machines, a Doosan DH150-7 wheeled excavator, and currently, the Hyundai R60-7.
In 2007, Zhang purchased the Sunward SWE50 for 270,000 RMB. Over the years, the machine had some minor issues, especially with the hydraulic oil pipes that showed signs of wear, and during hot summer months, he couldn’t use the air conditioning due to engine overheating. He sold it for 70,000 RMB last year.
After the Sunward machine, Zhang bought two used Komatsu PC56-7 excavators, both with 5,000 to 6,000 operating hours, at a price slightly above 200,000 RMB each (new cost: 360,000 RMB). He is still using the Komatsu machines and finds their performance satisfactory.
In 2011, Zhang bought his Hyundai R60-7 for 300,000 RMB. The dealer was Beijing Ruizhidao Engineering Machinery Equipment Co., Ltd. He was drawn to Hyundai’s reputation for retaining value and made the purchase largely based on this feedback from friends.
Driver and Staff Details
Zhang employs two drivers: his son and a fellow villager. Both drivers are relatively young, and their salary is around 3,500 RMB per month (with 2 years of experience). Zhang provides food and lodging for his drivers, but with the growing business, he's planning to hire another full-time driver in the near future.
Equipment Usage and Work Conditions
Since purchasing the Hyundai R60-7 in 2011, it has accumulated 4,731 working hours. The machine mainly works on small local projects, including trench digging, land leveling, pipe installation, and landscaping. Although the machine comes equipped with a hydraulic breaker, it is rarely used and only comes into play when the ground is particularly hard.
Compared to the Komatsu PC56-7, Zhang notes that the Hyundai R60-7 is slightly slower but offers more power, which is especially noticeable when digging frozen soil in the winter months.
In Beijing, the going rate for 60-ton mini-excavators is approximately 800 RMB per day for regular work and 1,600 RMB per day with a breaker. After accounting for fuel and maintenance costs, Zhang sees a reasonable profit, bolstered by the work from his other two excavators, including the Komatsu machines and the Doosan DH150-7.
Work Efficiency and Fuel Consumption
Zhang is satisfied with the work efficiency of his Hyundai R60-7. The machine performs with balanced speed, moderate swing speeds, smooth movements, and high digging power.
The fuel consumption for the Hyundai R60-7 is about 180 RMB per workday. When working at full load, the fuel cost rises above 200 RMB, and the fuel tank (120L capacity) needs to be refilled every 3-4 days. This consumption is average for a machine of its size.
Performance and Issues
- Engine:
The Hyundai R60-7 is powered by a 39.5 kW Yanmar 4TNV94L engine. Zhang finds the engine to be both powerful and stable, with low noise levels. So far, the engine has not experienced any failures.
- Hydraulic System:
Zhang did encounter an issue with the hydraulic pipes. Three output hoses from the main pump developed leaks while still under warranty. After the dealer replaced the hoses, the problem persisted. Zhang then sourced new hydraulic hoses from a local repair shop, which solved the issue. These new hoses, totaling 1.8 meters in length, cost him only 175 RMB.
- Other Issues:
Zhang was particularly impressed with the air conditioning system of the Hyundai R60-7, which performs excellently in both heating and cooling. However, he reported that the horn had recently stopped working and was planning to fix it himself.
After-Sales Service
While there was a delay in resolving the hydraulic hose issue, Zhang is generally satisfied with the service from Beijing Ruizhidao. The response time for service requests ranges from 2 hours to half a working day, depending on proximity.
Parts and Maintenance
Beijing Ruizhidao offers free maintenance for the first two years or 3,000 hours, whichever comes first. After this, Zhang will be charged for labor. For now, Zhang is satisfied with the cost of parts, as the machine uses Hyundai-specific hydraulic oil, and each maintenance session consumes around 70 liters of oil (split across four 18-liter barrels).
Conclusion
Zhang’s experience with the Hyundai R60-7 after 4,731 hours of operation is a testament to the machine's reliability and strong performance. Although minor issues like hydraulic leaks arose, they were quickly addressed, and overall, the machine has met Zhang’s expectations for power, comfort, and efficiency. His feedback provides valuable insights for others looking to purchase a mini-excavator.
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Why the Hebei Owner Purchased Two CAT 306E Excavators |
Posted by: MikePhua - 06-29-2025, 10:24 PM - Forum: Operator Talking
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Li, a construction equipment owner from Xianghe County, Langfang City, Hebei Province, made headlines last year when he bought a CAT 306E mini-excavator. Now, just six months later, he's purchased a second one. What prompted this decision? Let's take a look at his experience and how these machines are performing in his daily operations.
Purchasing the Machines
Li's first CAT 306E was purchased outright, which meant no monthly payment burden. Satisfied with the performance of the first unit, he decided to expand his operations by buying a second one. A salesperson from the Beijing branch of the dealer offered Li a demo model with under 80 working hours, lightly used on the company's site for customer testing. The machine was available at a discounted price, and Li secured a bank loan to purchase it for 360,000 RMB. With monthly payments of only around 2,000 RMB, Li found the financial pressure manageable.
Driver Situation
When Li only had one machine, he operated it himself. However, as his fleet grew, the workload increased. With many construction projects nearing completion at the end of the year, there were fewer jobs available. For the time being, Li hired a temporary driver at 300 RMB per day. Li plans to recruit a permanent driver in the new year, with salaries in the local Langfang area ranging from 4,000 to 4,500 RMB with food and accommodation included, or 5,000 RMB without.
Equipment Usage and Work Conditions
Li's first CAT 306E has been in use for about a year and has logged 1,100 to 1,200 working hours. The primary tasks have been municipal construction, including high and low voltage pipeline installation, water supply and gas pipeline digging, and landscaping. The jobs are typically short-term, with most lasting only 2 to 3 days.
In the Langfang area, the average work rates for 60 or 70 mini-excavators are as follows: - Hourly: 90–100 RMB
- Half-day: 500–600 RMB
- Full-day: 800 RMB
Work Efficiency and Fuel Consumption
Li is satisfied with the work efficiency of the CAT 306E. The digging speed is fast, the movements are smooth, and the joystick sensitivity is high, allowing for precise control. Li has received positive feedback from workers on his construction sites, who also praise the machine's speed.
As for fuel consumption, Li noted that the CAT 306E consumes around 200 RMB per workday, which is relatively high. However, the machine’s engine has a 43 kW power output, and Li accepts the fuel consumption as a trade-off for the performance it offers.
Li has used various types of diesel, including those from Sinopec, PetroChina, and local fuel trucks, with no issues regarding engine performance.
Product Performance and Issues
- Engine:
Li mentioned that the engine is relatively noisy, sometimes making it sound like the throttle is open more than it is, even when set to just 2–3 notches. After several hundred hours of use, the throttle motor developed a fault, but the dealer replaced it free of charge under warranty.
- Hydraulic System:
The hydraulic system experienced a minor issue when a hose on the boom burst. Due to urgency, Li replaced it himself before the dealer could arrive. However, the dealer later provided a replacement hose for free as a spare.
- Work Equipment:
The machine’s work equipment, especially the arm, performs with strong power. Li shared that during winter, while working on a trench for pipeline installation in frozen ground, the CAT 306E handled the task without any significant effort.
- Other Issues:
Li found the walking pedals to be too narrow, making it uncomfortable to operate the machine, and he suggested that this design could be improved.
After-Sales Service and Maintenance
Li expressed satisfaction with the after-sales service, which, although there was a four-day wait for parts during the throttle motor replacement, is generally responsive. The local dealer, West, provides maintenance services that are part of the package, with the first three services free of charge. For future services, Li plans to do the maintenance himself after the warranty expires.
Li has not yet decided whether he will continue to use the dealer’s parts after the warranty period or switch to third-party parts for maintenance.
Conclusion
Li's experience with the CAT 306E has been positive, with the machine’s strong performance in municipal construction tasks and its reliable fuel consumption. Despite encountering minor issues such as the throttle motor and hydraulic hose, the manufacturer and dealer have responded promptly to resolve them. Li’s decision to purchase a second CAT 306E, based on his satisfaction with the first machine, shows the confidence he has in the equipment. His insights provide valuable information for those considering investing in mini-excavators, as user feedback is often the most reliable source of information.
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Evaluation of the XCMG QY20B-1 Truck Crane |
Posted by: MikePhua - 06-29-2025, 10:17 PM - Forum: Operator Talking
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In the construction machinery industry, manufacturers' advertisements and product brochures are common, but what prospective buyers really want to hear are the opinions of frontline users. Recently, we had the opportunity to interview Mr. Hu, a user of the XCMG QY20B-1 truck crane, in the suburbs of Beijing. Mr. Hu has been operating the crane for nearly four years and shared his experiences and thoughts on this machine.
Purchase Information
Mr. Hu is originally from Dezhou, Shandong. In 2007, his son began working as a crane operator, and by 2009, Mr. Hu decided to enter the crane business. After thorough consideration, he purchased the XCMG QY20B-1 truck crane, a popular model in the market at the time. The purchase price was 580,000 RMB, with a down payment of 200,000 RMB and a three-year financing plan. Monthly payments of over 10,000 RMB were manageable, considering the market conditions at the time.
Business Overview
After acquiring the crane, Mr. Hu left his previous job and moved to Beijing to operate the crane with his son. In the beginning, business was tough, and they had to work in a "trailing work" market where jobs were sporadic. Over time, however, they established relationships with local clients and began getting regular work. Most of their projects now come from returning clients or referrals from friends. Occasionally, they take on projects introduced by intermediaries, although the fees decrease after paying the intermediary, it’s still better than having idle time.
The types of jobs the 20-ton crane takes on are diverse, often involving tasks at construction sites such as lifting bricks, tiles, and steel structures. For a full shift, the crane earns about 1,200 RMB. For smaller tasks like hoisting advertisements or lifting smaller items, they charge around 500–600 RMB. On average, Mr. Hu’s business generates around 200,000 RMB annually, and the crane loan was fully repaid this year, with decent profitability.
Equipment Information
The XCMG QY20B-1 has been in use for nearly four years. Mr. Hu and his son are the primary operators, and they take good care of the machine. So far, there have been no significant issues, and no replacement of hydraulic lines or other major components. Overall, Mr. Hu is satisfied with the machine's reliability.
Compared to other brands, the XCMG QY20B-1 is slightly slower, but it offers excellent stability. Many construction companies recognize the XCMG brand and specifically request it for jobs.
There have been some minor issues with the crane during its operation: - The engine water pump experienced leakage at one point.
- The four-way valve experienced frequent sealing issues, leading to oil leakage. Mr. Hu suspects that the seals may have aged. However, the issue was not severe, and wrapping the seals with a layer of sealing film temporarily fixed the problem.
The crane uses a Shanghai Diesel Engine, but Mr. Hu prefers the Weichai engine for its superior power in practical applications. He finds that the Shanghai engine lacks the same power as the Weichai engine, but it performs well in terms of quality and fuel efficiency.
Fuel Consumption
For typical civil engineering projects, excluding relocation costs, the crane’s fuel consumption is about 200 RMB per shift, which Mr. Hu finds to be relatively low.
Maintenance
The XCMG QY20B-1 doesn’t require frequent maintenance since it doesn’t operate long hours like excavators or loaders. The maintenance cycle is longer, with the air filters being replaced every three to four months. After the warranty period, Mr. Hu takes care of maintenance himself, finding the process straightforward and relatively inexpensive. The regular maintenance mainly involves changing the oil and filters, which is far cheaper than the maintenance costs for other types of heavy machinery, such as excavators.
Insurance
Mr. Hu places great importance on insurance. Each year, the crane is insured for over 10,000 RMB, covering compulsory insurance, commercial insurance, and additional coverage. He believes that insurance provides peace of mind, as accidents in such specialized work can be costly.
Crane Operator Certification
In Beijing, all crane operators must obtain a government-recognized crane operator certification. According to Mr. Hu, the cost of obtaining the certification is around 300 RMB, including training and a simple exam. The certification is valid for two years and requires re-examination. Additionally, a B2 driver’s license is necessary to operate cranes in the lifting industry.
Challenges in the Crane Industry
- Delayed Payments
One of the significant challenges Mr. Hu faces is delayed payments. Many of the crane’s tasks are one-off jobs, such as hoisting a sign, and payment often comes after the work is completed. Sometimes clients cannot be reached after the job is done, and phone calls go unanswered. This has led to several outstanding payments, and Mr. Hu is now spending much of his time chasing payments, especially during the off-peak season.
- Traffic Control Regulations
A recent regulation by Beijing’s traffic management authorities prohibits trucks, construction vehicles, and other heavy-duty vehicles from entering the 6th ring road without a permit starting December 21. This has created significant difficulties for Mr. Hu, as most of his work is within the city. With this new rule, he will now have to focus on more scattered jobs in the suburbs, and much of his time will be spent with the crane idle.
Conclusion
As urbanization continues to accelerate across the country, the crane industry is receiving increasing attention. Mr. Hu’s story offers valuable insights for those considering entering the crane business. His experience with the XCMG QY20B-1 showcases the importance of choosing the right machine and understanding both the advantages and challenges of this line of work.
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Doosan DX225LC-7 Excavator Review: 10,000 Hours of Operation |
Posted by: MikePhua - 06-29-2025, 10:16 PM - Forum: Operator Talking
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Recently, we visited a large equipment distribution hub in Changping District, Beijing, where we interviewed Mr. Xu, a machine owner who has been operating various types of construction equipment for several years. This hub, which includes nearly 100 pieces of equipment such as excavators, loaders, and cranes, is one of the largest in the area. Mr. Xu has owned multiple machines, including a Hitachi 60 mini excavator, a Takeuchi TB150C mini excavator, and the main machine of focus, a Doosan DX225LC-7 large excavator, which he uses most frequently.
Purchase Information
Mr. Xu is originally from Shandong and bought his Doosan DX225LC-7 excavator through a financing plan in 2009 from Beijing Wabao, a dealer that no longer handles Doosan products. The dealership rights were later transferred to Beijing Dongfang Jianyin. The excavator was purchased through a three-year installment plan, and it accumulated over 9,000 hours of operation. The total repayment amounted to 980,000 RMB, and the vehicle has now been fully paid off.
Operator Information
Mr. Xu employs three operators, including his son, with two additional drivers hired externally. Each operator earns between 4,000 to 5,000 RMB per month. Mr. Xu himself rarely operates the machines and mainly focuses on acquiring work and managing accounts.
Equipment and Work Conditions
The Doosan DX225LC-7 has been primarily used for landscaping, municipal projects, and demolition work in the suburbs of Beijing. Specific tasks include trench management, municipal pipeline excavation, villa foundation digging, and low-rise building demolition. Out of the 9,000 hours on this machine, over 1,500 hours were spent using a hydraulic breaker, with the rest dedicated to earthmoving.
According to Mr. Xu, the typical construction rates in Beijing are as follows: - Large excavators: 2,400 RMB per shift
- Large excavators with a breaker: 3,500–4,000 RMB per shift
- Small excavators: 800 RMB per shift
- Small excavators with a breaker: 1,400–1,600 RMB per shift
With the current frequency of work, Mr. Xu is able to generate considerable profits each year, assuming prompt collection of accounts receivable.
Work Efficiency and Fuel Consumption
Work Efficiency
Mr. Xu expressed satisfaction with the machine’s overall work efficiency. He noted that it performs on par with foreign-brand excavators working on the same site. The machine's efficiency remains consistent across a variety of tasks, especially during earthmoving work.
Fuel Consumption
In terms of fuel consumption, Mr. Xu pointed out that the Doosan DX225LC-7 is relatively fuel-efficient compared to other brands. The fuel cost per shift is approximately 800–900 RMB (when operating at 6–7 throttle settings). In comparison, a Hitachi 60 mini excavator consumes around 250–260 RMB per shift, and the Takeuchi TB150C mini excavator consumes around 200 RMB per shift.
Product Performance and Issues Encountered
1. Engine Problems
When Mr. Xu purchased the Doosan DX225LC-7, he received one of the first units from the DX series. Within 2,000 hours, the engine developed serious issues, including oil leakage and blue smoke. After reporting the issue to the manufacturer, they agreed to replace the engine free of charge, though Mr. Xu had to pay for shipping (5,500 RMB). After the engine replacement, the machine did not experience any similar issues. Mr. Xu was satisfied with the manufacturer’s handling of the situation, despite the inconvenience. He also mentioned that five other customers in the area experienced similar engine issues and had their engines replaced under the same recall program.
2. Hydraulic System
The hydraulic system has been stable and has not caused any significant problems during operation. The digging, swing, and travel speeds are all standard, though they are not as fast as a SANY machine with 5,000 hours of usage working on the same site.
3. Work Equipment
Due to the extensive use of the hydraulic breaker (1,500 hours), the boom of the Doosan DX225LC-7 has developed some cracks, with visible welding marks. However, Mr. Xu is not overly concerned about this issue. He humorously stated that had the machine only been used for earthmoving tasks, the boom would not have cracked even after tens of thousands of hours of operation. He believes that the overall structural strength of the Doosan machine is excellent, particularly when compared to SANY machines on the same job site, which showed more wear and decreased efficiency after similar use with a hydraulic breaker.
After-Sales Service
Mr. Xu expressed satisfaction with the after-sales service provided by the manufacturer. Since he owns multiple Doosan machines and is considered a key customer, the service response time and quality have been excellent. When issues arise, Mr. Xu contacts the manufacturer directly, who then assigns local dealers to carry out the necessary service work. He has not noticed any drop in service quality, even with changes in dealers.
Parts and Maintenance
Mr. Xu mentioned that after the warranty period of 2,000 hours or one year (whichever comes first), he no longer uses original parts for most components except the three filters (air filter, oil filter, and fuel filter). For other parts like bucket teeth, oil hoses, and hydraulic pipes, he sources them from local machinery markets or part suppliers. While he acknowledges that the original parts are more expensive, he believes they provide better guarantees for the machine’s longevity and performance.
Summary
After nearly 10,000 hours of operation, the Doosan DX225LC-7 remains in good working condition. Mr. Xu plans to continue using the machine for another three to four years, aiming for around 15,000 hours before considering selling it. The machine has proven its reliability and work efficiency, and despite some initial issues with the engine, the manufacturer’s handling of the problem has left Mr. Xu satisfied. Overall, the DX225LC-7 continues to perform well, especially in demolition work with a hydraulic breaker, and Mr. Xu is optimistic about its future performance and profitability.
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Volvo EW145B Wheeled Excavator Performance Review |
Posted by: MikePhua - 06-29-2025, 10:12 PM - Forum: Operator Talking
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In the construction machinery industry, no one understands the true nature of a machine better than the operators who work with it daily. In this review, we interview Mr. Zhang, who operates the only Volvo EW145B wheeled excavator in North China. Let's dive into his insights and experiences with this particular machine.
Purchase Details
Through our conversation with Mr. Zhang, we learned that the owner of this excavator, Mr. Ding from Zhangjiakou, Hebei, entered the excavator business this year. His main focus is on landscaping projects. Mr. Ding purchased this Volvo EW145B wheeled excavator in May of this year through an installment payment plan. The exact payment terms are unclear, but we learned from the dealer that the current market price for this machine is around 1.2 million RMB (prices may vary depending on the dealer). Mr. Ding now owns four excavators, two mini excavators and two large ones, all purchased this year and in regular operation.
Operator Profile
Mr. Zhang, the operator of this excavator, is around 25 years old and comes from Xingtai, Hebei. He graduated from a vocational school specializing in excavator operation and has been working as an operator since 2006. Over the years, he has operated various wheeled excavators, including popular models from Doosan (DH150W, DH210W) and Hyundai (150W, 210W). Given that Volvo wheeled excavators are relatively rare in the domestic market, Mr. Zhang's feedback on the EW145B is highly valuable.
Work Conditions
Mr. Ding primarily focuses on landscaping projects, particularly earthworks like trenching, backfilling, and leveling. One of Mr. Zhang's primary tasks is tree planting, a common job in landscaping projects. He mentioned that wheeled excavators, compared to tracked excavators, have significant advantages in terms of speed, turning radius, maneuverability, and ground pressure, which is essential in preventing soil compaction that affects water infiltration.
Currently, the excavator is working on a park project for a residential complex in Changping, Beijing. The project is relatively small in scale, with the main tasks being leveling and planting. The excavator's workload is manageable, and there are only a few hours of work left in the project, as most of the major tasks have been completed.
Efficiency and Performance
Work Efficiency
Based on more than six months of use, Mr. Zhang believes the Volvo EW145B performs well in daily operations. He noted that the machine can handle most tasks efficiently with the throttle set to a medium-low level. Compared to other brands he has operated, he observed that typically, a bulldozer blade is required to stabilize the chassis during digging operations. However, with this Volvo model, no such action is needed, which improves operational ease and stability.
Fuel Consumption
Mr. Zhang expressed satisfaction with the fuel efficiency of the Volvo EW145B. According to him, just 400 RMB of fuel is sufficient for a full day of work. This translates to an estimated fuel consumption of about 7 liters per hour.
Product Performance and Issues
1. Long-Term Fault Alarms
Since its purchase in May, the Volvo EW145B has worked for approximately 1,160 hours, and the major systems have functioned well without issues like oil leaks or engine shutdowns. The only issue encountered was a brake warning light, which occurred once but did not affect operations. After contacting after-sales service, a sensor was replaced, and the alarm disappeared.
2. Occasional Engine Noise on Startup
Mr. Zhang noted that sometimes when starting the engine in the mornings, he hears unusual engine noises. However, this happens infrequently. After inspection, the after-sales service team suspected that the issue might be related to the fuel quality. Mr. Zhang plans to clean the fuel tank after the New Year to determine the exact cause of the noise.
After-Sales Service
Mr. Zhang and Mr. Ding are both satisfied with the after-sales service provided by the dealer. Since all four of Mr. Ding’s excavators are from Volvo, they are considered key customers, and the manufacturer has been responsive to their service needs.
Conclusion
Feedback from operators is the most direct way to evaluate construction machinery. Mr. Zhang's insights into the Volvo EW145B wheeled excavator will undoubtedly deepen over time as he continues to operate it. We will continue to follow the performance and updates of this machine and keep you informed of any new developments.
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Performance Review of Zoomlion CIFA 52m 6-Section Boom Concrete Pump |
Posted by: MikePhua - 06-29-2025, 10:11 PM - Forum: Operator Talking
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Promotions by manufacturers are common, but when it comes to the real value of a product, it’s the feedback from front-line operators that matters most. They work closely with the equipment, and their experiences provide the most accurate insights. In this article, we interviewed a pump operator, Mr. Yang, who has over six years of experience operating concrete pumps, including models from SANY, Zoomlion, and Putzmeister (commonly known as "Elephant"). He currently operates a Zoomlion ZLJ 5417THB concrete pump, a 52-meter 6-section RZ boom pump mounted on an Isuzu four-axle chassis. Below is Mr. Yang’s evaluation of this equipment.
Purchase Background and Usage
The customer company that owns this pump has been in the construction machinery business for many years and has substantial financial strength. They have purchased multiple pumps from both SANY and Zoomlion. This particular 52-meter Zoomlion pump is one of eleven pumps the customer bought from Zoomlion in a single purchase. The market price for this pump is approximately 3.8 million RMB.
Operator Experience and Work Site
Mr. Yang, a pump operator from Hebei, started working with pumps around 2007 and has accumulated rich experience. He operates this pump alongside another worker, typically used in construction of residential buildings in Changping District, Beijing. The floors are not too high, so the pump does not need to move frequently. It only requires scheduled feed from the concrete mixer trucks.
This pump was first used at a real estate site in Shuozhou, Shanxi, earlier this year. Due to tight project timelines, regular maintenance was not performed, leading to uncleaned cement residues on the boom. However, the pump’s performance improved once it reached the Beijing construction site.
Performance Evaluation
1. Operational Stability
During operation, Mr. Yang noticed that the pump’s delivery cylinder caused some strong vibrations in the chassis when changing direction. Although this vibration does not significantly affect the discharge at the end of the boom, he pointed out that compared to the Putzmeister pumps he has operated, both Zoomlion and SANY pumps lack the same level of stability in their boom arms.
2. Delivery Speed and Precision
Mr. Yang was generally satisfied with the delivery speed, noting that the pump’s maximum delivery speed was fast. However, he mentioned that the precision in controlling the discharge amount was not ideal. Specifically, when the discharge chute neared full capacity, it was difficult to reduce the output, often resulting in concrete spillage.
3. Cement Splashing at the Inlet
Mr. Yang observed that occasionally, the hopper at the end of the pump, where the concrete mixer truck connects, would spray cement outward. While this did not happen frequently, it had a significant impact on the workers near the discharge area. Cement splashing on the workers could cause injury, especially if it gets into their eyes. The cause of this issue could be a design flaw, operational methods, or the concrete mix itself. It is strongly recommended that the manufacturer address this issue to avoid safety risks.
Fuel Consumption and Operating Costs
Fuel consumption is another major concern for operators. Since this pump operates mostly at a single site without frequent transfers, it works about 10 hours a day, resulting in a daily fuel cost of approximately 2,000 RMB, with an average fuel consumption of 25.8 liters per hour. The pump is mounted on an Isuzu four-axle chassis, which is known for its fuel efficiency, cost-effectiveness, and availability of spare parts, making it a preferred choice.
After-Sales Service and Parts
Although the pump performed well, Mr. Yang had some feedback on Zoomlion's after-sales service. He noted that the response time for after-sales support could be slow. When they contacted the manufacturer, they were informed that the service personnel would be available in 2 to 3 days. This delay could affect construction projects. As for parts replacement, Mr. Yang suggested that Zoomlion standardize the boom elbow models, as having a more uniform specification would make parts more easily accessible.
Additionally, Mr. Yang mentioned some inconvenience with the maintenance of certain components. For example, replacing the delivery cylinder piston and pump tubes requires using an Allen wrench to remove screws, which becomes difficult over time as these screws can become worn.
Conclusion
Overall, Mr. Yang expressed a positive view of the Zoomlion ZLJ 5417THB concrete pump. While there are some areas, such as discharge precision and certain design aspects, that could be improved, the pump’s high efficiency and operational stability are significant advantages. Zoomlion, by listening to the feedback from operators like Mr. Yang and making timely product improvements, can further enhance its market competitiveness.
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Upgrading to a New Mini Excavator: KX040 Traded for U48-5 |
Posted by: MikePhua - 06-29-2025, 10:06 PM - Forum: Operator Talking
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In the world of mini excavators, upgrading equipment to match evolving needs is a common practice. A recent discussion on upgrading from the Kubota KX040 to the Kubota U48-5 provides insights into what this trade entails and the experiences that come with it.
Reasons for Upgrading
The user decided to trade their Kubota KX040 for the Kubota U48-5 due to a few key factors:
- Increased Power and Performance: The KX040, though reliable and efficient for smaller tasks, was starting to show its limitations in handling more demanding jobs. The U48-5, offering higher horsepower and more robust hydraulics, was seen as a better fit for larger and more challenging projects.
- Cab Comfort and Features: The U48-5 comes with several upgrades to the operator’s comfort, which was a major factor in the decision. The improved seating, better visibility, and more advanced controls provided a more enjoyable and productive working environment.
- Enhanced Stability and Reach: The U48-5’s larger frame and extended reach make it a more versatile machine for a variety of tasks, including deeper excavations and better lifting capacity. The increased stability during operations was crucial for ensuring safety on uneven or difficult terrain.
Key Differences Between KX040 and U48-5- Engine Power and Performance: The Kubota U48-5 offers a stronger engine compared to the KX040. This provides the operator with more lifting power, faster cycle times, and overall enhanced performance during heavy-duty operations.
- Hydraulic System: The U48-5 has an upgraded hydraulic system, which makes it more efficient when handling larger attachments or operating in more demanding conditions. This is especially useful when performing tasks like trenching or lifting heavier materials.
- Cab and Controls: The U48-5 offers an improved operator cab with better ergonomics, more space, and a quieter working environment. The controls are more intuitive, and the advanced display system provides valuable data to the operator, improving precision and ease of use.
- Size and Weight: While both machines are compact and suitable for urban jobs, the U48-5 is slightly larger and heavier, which contributes to its enhanced lifting capacity and stability.
Transitioning from KX040 to U48-5
The transition from the KX040 to the U48-5 was described as straightforward by the operator. While the KX040 was a reliable machine, the operator noticed the additional power and features of the U48-5 immediately. Tasks that once required more effort or were at the limit of the KX040’s capabilities were now handled with ease.
Conclusion
Upgrading to a more powerful mini excavator like the Kubota U48-5 is a natural progression for operators looking to tackle more demanding projects or improve their work efficiency. The enhanced comfort, performance, and versatility of the U48-5 make it a worthy choice for those looking to get more out of their machinery. For those considering a trade-in, understanding the differences between models and how they align with specific work needs is key to making the right decision.
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Rippa NDI313 Excavator Issues and Solutions |
Posted by: MikePhua - 06-29-2025, 10:05 PM - Forum: Operator Talking
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When purchasing a second-hand excavator or using a new model, encountering some minor issues is quite common. The Rippa NDI313, being a new generation machine, is no exception. Recently, some users have encountered common problems while using this equipment. Below is a summary of these issues and potential solutions.
Common Issues
- Engine Starting Difficulties
Some users have reported difficulty starting the engine, especially in colder weather. While the machine’s starter system and battery are designed well, insufficient battery charge or faulty starting systems can cause delays or failure to start the engine.
Solution: First, check the battery charge and ensure that the battery terminals are free from corrosion and properly connected. If the problem persists, inspect the starting circuit and starter motor. If necessary, replace the battery or related components.
- Hydraulic System Failure
Some users have experienced instability in the hydraulic system, including hydraulic oil leakage, failure to operate the system, or sluggish movements. A malfunctioning hydraulic system can affect the machine’s operation, especially when digging or operating large attachments.
Solution: Check if the hydraulic oil is at an appropriate level and ensure there are no leaks. If the oil needs to be replaced, use the recommended brand and type of hydraulic oil. Additionally, inspect hydraulic lines and connectors to ensure there are no loose or aging parts. If issues persist, check the hydraulic pump and valves for proper operation.
- Unresponsive Control System
Another reported issue is that the control system might be unresponsive, especially when operating the boom, bucket, or rotation functions. Users have experienced delayed or inaccurate control, affecting the smoothness of operation.
Solution: First, inspect the electrical connections and signal transmission within the control system, ensuring that there are no damaged wires or loose connectors. Next, examine the hydraulic circuits and electrical components to determine if there are any faults or areas that need adjustment. If necessary, recalibrate the control system to improve response accuracy.
- Engine Overheating
Under high load working conditions, some users of the Rippa NDI313 have encountered engine overheating issues, particularly in high temperatures or during extended periods of intense operation. The engine temperature can rise quickly, triggering automatic shutoff protection.
Solution: Ensure the cooling system is functioning properly. Check the coolant level and quality, and clean the radiator and cooling fan from any dust accumulation. If the cooling system is not the issue, inspect the engine oil pressure, filters, and air intake system to ensure there are no blockages.
- Electrical System Issues
Electrical system malfunctions are common in excavators. Users may experience issues such as dead batteries, non-functional lights, or display problems on the instrument panel. These issues are often caused by loose electrical connections or insufficient battery charge.
Solution: Inspect the electrical system’s wiring and connectors to ensure they are not corroded or loose. Regularly clean the battery terminals and ensure the battery has sufficient charge. If the electrical problem persists, professional technicians may need to examine and repair the system.
Conclusion
The Rippa NDI313 is a powerful and efficient machine, but like all machinery, it may encounter occasional issues during operation. Many of these common problems can be addressed with timely inspection and maintenance. For more complex issues, professional technical support is recommended to ensure the machine operates efficiently and reliably.
User feedback and experience sharing are valuable for the continuous optimization and use of the equipment. By understanding and managing these common issues and solutions, Rippa NDI313 users can improve work efficiency and minimize downtime caused by equipment failures.
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Exploring the Kubota KX033-4 Mini Excavator: A New Owner’s Experience |
Posted by: MikePhua - 06-29-2025, 09:59 PM - Forum: Operator Talking
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For those new to operating excavators, purchasing a used or new mini excavator can be a game-changer, especially for smaller construction jobs, landscaping, and property maintenance. One such model that has garnered attention is the Kubota KX033-4, a 3.5-ton mini excavator known for its performance, ease of operation, and reliability.
Why Choose the Kubota KX033-4?
The Kubota KX033-4 has become a favorite among small business owners and individuals looking to tackle various excavation tasks. The mini excavator is praised for its compact size, which allows it to navigate tight spaces while offering the power necessary for a wide range of tasks.
One of the primary reasons owners prefer this model is its fuel efficiency and smooth operation. The KX033-4 is equipped with a powerful engine that makes it ideal for tasks such as digging trenches, landscaping, and even lifting light to medium loads. The machine’s ability to maintain performance in tough conditions while keeping fuel consumption low is a significant draw for users.
Performance and Features - Powerful Engine: Despite being a compact mini excavator, the KX033-4 is equipped with a robust engine that delivers excellent performance for its size. Whether you’re working in a residential setting or a small construction job, the machine is versatile enough for a variety of tasks.
- Hydraulic Performance: The machine boasts impressive hydraulic capabilities, which allow it to lift, dig, and move material with ease. This makes it suitable for a wide range of activities, from grading to trenching.
- Comfortable and Efficient Operation: Many owners find the cabin of the KX033-4 to be spacious and comfortable. The ergonomically designed controls make operating the machine easy, even for those who are new to mini excavators. The joystick controls are responsive, allowing for smoother and more precise movements.
- Durability: A key selling point of the Kubota KX033-4 is its durability. Owners report that the machine can withstand tough working conditions, whether it’s dealing with rough terrain or extended working hours.
Maintenance Considerations
A significant factor that comes up with mini excavators like the Kubota KX033-4 is maintenance. While the machine is designed to be robust, regular checks on the hydraulic system, undercarriage, and engine are crucial to ensure long-term performance. Owners recommend cleaning out the tracks regularly to prevent any buildup of debris that could impair mobility.
Additionally, it’s essential to monitor the oil and filter levels to maintain the engine’s efficiency. The Kubota KX033-4 is relatively easy to service, and routine maintenance can be done with minimal downtime, ensuring that the machine is ready for work whenever it’s needed.
Operating the KX033-4
First-time users of the Kubota KX033-4 often find the controls intuitive and easy to learn. The joystick-style controls are designed for smooth operation, making it easier to learn the ins and outs of excavator operation. New owners are advised to take some time to familiarize themselves with the different settings and features of the machine, as this can improve both productivity and safety on the job site.
Conclusion
The Kubota KX033-4 is a versatile and powerful mini excavator that is well-suited for a variety of tasks, whether you’re a homeowner tackling landscaping projects or a small contractor taking on excavation jobs. Its performance, fuel efficiency, and ease of use make it a top choice for those looking to invest in a reliable and durable machine.
For anyone new to the world of mini excavators, the Kubota KX033-4 is a great option that balances power with user-friendly features. It’s a machine that can grow with you as your needs evolve, ensuring that you get the most out of your investment.
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